GlobeCore / Produk / Pabrik emulsi aspal, Produksi Emulsi Aspal / USB-2 Bitumen emulsion unit 2 m3/hour production capacity

USB-2 Bitumen emulsion unit 2 m3/hour production capacity

GlobeCore / Produk / Pabrik emulsi aspal, Produksi Emulsi Aspal / USB-2 Bitumen emulsion unit 2 m3/hour production capacity
The USB-2 Bitumen Emulsion Unit with a 2 m³/hour production capacity is designed for the continuous production of high-quality bitumen...
    Keuntungan

    The USB-2 Bitumen Emulsion Unit offers the following advantages:

    High-Quality Production: Capable of producing high-quality asphalt emulsions regardless of the initial bitumen quality by incorporating plasticizers, adhesion additives, and thinners.
    Versatility in Emulsion Types: It can produce all emulsion types, including CRS (Cationic Rapid Setting), CMS (Cationic Medium Setting), CSS-1,2 (Cationic Slow Setting), and corresponding anionic emulsions, including subtype h.
    Efficient Blending: The blend concentrate is diluted directly with water within the unit for optimal production efficiency.
    Safety Features: Equipped with emergency interlocks to ensure the safety of operation during the entire process.
    Standard Compliance: The produced emulsion meets industry standards, specifically ASTM D 2397-98 and D977-98.
    Compact Design: The unit features a small footprint, making it easy to fit into existing production lines without taking up much space.
    Ease of Maintenance and Operation: Simple to operate and service, ensuring minimal downtime and ease of use for operators.

The USB-2 Bitumen Emulsion Unit with a 2 m³/hour production capacity is designed for the continuous production of high-quality bitumen emulsions. This unit is suitable for the production of various types of emulsions, including cationic and anionic bitumen emulsions, and is widely used in road construction, hydraulic engineering, and roofing applications.

Key Features:
Production Capacity: 2 m³/hour, ideal for smaller-scale production needs.
Customization: Capable of producing different types of emulsions such as CRS (Cationic Rapid Setting), CMS (Cationic Medium Setting), and CSS-1,2 (Cationic Slow Setting).
Energy Efficient: The unit is designed to operate efficiently, ensuring lower energy consumption compared to conventional methods.
Temperature Control: The system includes precise temperature control for bitumen input, ensuring optimal quality of the emulsion.
Compact Design: The USB-2 is built in a compact form, making it ideal for integration into existing production lines and offering ease of transport.
Safety Features: Equipped with emergency safety features for safe operation.
Applications:
Road Construction: For making surfacing emulsions, pothole patching, and bonding of asphalt layers.
Roofing: Produces emulsions for waterproof membranes on various roofing types.
Waterproofing: Used for waterproofing foundations, swimming pools, and other surfaces requiring long-term protection.
Soil Stabilization: Ideal for stabilizing soils and dirt roads.
Bituminous Sealants and Coatings: Used for making bituminous sealants and waterproof coatings to protect structures from moisture damage.
Benefits:
Flexibility: Can produce a wide range of bitumen emulsions depending on specific requirements.
Efficiency: Operates continuously with minimal maintenance, offering high output in less time.
Cost-Effective: Designed for optimal energy use, reducing operational costs.
This unit is perfect for facilities looking to integrate a reliable, high-performance bitumen emulsion system with a smaller production capacity.

Specification

Value

Maximum production capacity (preparation time included), m3/hour

2-3 *

Minimum bitumen consumption, m3/hour

1.8

Water consumption, m3/hour

0.6–2.0 *

Flux consumption, dm3/hour

0–72 *

Acid consumption, dm3/hour

5–20 *

Emulsifier consumption, dm3/hour

5–20 *

Adhesion additive consumption, dm3/h

1–20 *

Max bitumen input pressure, MPa

0.2

Bitumen to mixer pressure, MPa

1.4–1.6

Water phase to mixer pressure, MPa

0.2

Bitumen input temperature, °С

140–160

Water input temperature, °С

40–60 *

Max emulsion output head, m

15

Max nominal power, kW

18

Power voltage at 50 Hz, V

380

Compressed air supply, bar

4–6

Air consumption, dm3/min

250

Dimensions (L/W/H), mm

2080/2340/1934

Max weight, kg

1200

* Depending on process formula

Aplication :

The USB-2 Bitumen Emulsion Unit offers the following advantages:

High-Quality Production: Capable of producing high-quality asphalt emulsions regardless of the initial bitumen quality by incorporating plasticizers, adhesion additives, and thinners.
Versatility in Emulsion Types: It can produce all emulsion types, including CRS (Cationic Rapid Setting), CMS (Cationic Medium Setting), CSS-1,2 (Cationic Slow Setting), and corresponding anionic emulsions, including subtype h.
Efficient Blending: The blend concentrate is diluted directly with water within the unit for optimal production efficiency.
Safety Features: Equipped with emergency interlocks to ensure the safety of operation during the entire process.
Standard Compliance: The produced emulsion meets industry standards, specifically ASTM D 2397-98 and D977-98.
Compact Design: The unit features a small footprint, making it easy to fit into existing production lines without taking up much space.
Ease of Maintenance and Operation: Simple to operate and service, ensuring minimal downtime and ease of use for operators.

Aplication :

The GlobeCore bitumen emulsion equipment can be used in a variety of fields, including:

Road Construction: For the production of bitumen emulsions for the construction and repair of asphalt roads, as well as stabilization of soils and dirt roads.
Pipeline and Metal Structure Protection: Production of bitumen emulsions for the protection of pipelines and metal structures against corrosion.
Waterproofing Solutions: Manufacturing waterproof bituminous membranes for roofs and terraces, and coatings for artificial water bodies and swimming pools.
Roofing: For the production of roofing emulsions to create waterproof membranes.
Cold-Lay Asphalt: Production of bituminous binders for cold-lay asphalt and emulsions for road surface marking.
Lubricants and Adhesives: Production of lubricants for heavy-duty machines, water-soluble lubricants for the metalworking industry, and adhesives for construction, woodworking, and textile industries.
Anti-Corrosion and Fire-Resistant Coatings: Production of anticorrosive coatings for metal structures and fire-resistant coatings to protect structures.
Pest Control: Production of emulsion-type pesticides and herbicides.
Multipurpose Industrial Products: Production of water-based adhesives for various industrial applications, including for wood and textiles, and paints for exterior and interior work.
Specialty Coatings: For the production of elastic, wear-resistant coatings for basketball and tennis courts, as well as for textile impregnation and paper impregnation to improve water-repellent properties.
This versatile equipment also supports the creation of protective emulsions for wood, and sealing materials for cables used in electrical equipment and telecommunications.

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Ingredients for bitumen emulsion production
USB-2 (2 m3/hour)
USB-2 (4 m3/hour)
USB-2 (8 m3/hour)


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