Colloid Mill CLM-250.3

GlobeCore CLM colloid mill1A colloid mill is a machine that is used to reduce the particle size of a solid...
    Advantages
    • Delamination  resistance of mixture;
    • Equipment of high-quality;
    • Fast order execution time;
    • Efficient replacement of turbine stirrer;
    • Works in standalone mode;
    • Thermal jacket;
    • Adjusted rotor-stator gap  without need of disassembling;
    • Fine grinding up to 1 μm;
    • Temperature modes from -30 to 180 ° C.
    • Optional soundproofing.

GlobeCore CLM colloid mill1A colloid mill is a machine that is used to reduce the particle size of a solid in suspension in a liquid, or to reduce the droplet size in emulsions. is designed for the production of highly stable colloidal2In chemistry, a colloid is a mixture in which one substance of microscopically dispersed insoluble particles is suspended throughout another substance. solutions, extremely fine suspensions3In chemistry, a suspension is a heterogeneous mixture that contains solid particles sufficiently large for sedimentation. The particles may be visible to the naked eye, usually must be larger than one micrometer, and will eventually settle, although the mixture is only classified as a suspension when and while the particles have not settled out.mixtures4In chemistry, a mixture is a material made up of two or more different substances which are mixed. A mixture refers to the physical combination of two or more substances in which the identities are retained and are mixed in the form of solutions, suspensions and colloids. and emulsions5An emulsion is a mixture of two or more liquids that are normally immiscible (unmixable or unblendable).. “Wet” grinding technique is used, as the rotor and stator cone gap is wider at the inlet and narrower at the outlet. Additionally, the complex geomerty of the stator surface creates increased turbulence, shearing the particles of processed materials. Under the influence of centrifugal force and the high velocity of the rotor relative to the stator, liquid and semi-liquid substances are finely dispersed6A dispersion is a system in which distributed particles of one material are dispersed in a continuous phase of another material. and homogenized7Homogenization or homogenisation is any of several processes used to make a mixture of two mutually non-soluble liquids the same throughout. This is achieved by turning one of the liquids into a state consisting of extremely small particles distributed uniformly throughout the other liquid. , emulsified, homogenized and dispersed.

The mill allows for simultaneous dispersion and homogenization. Heating jacket allows to heat or to cool the crushing zone as required.

The milling machine features high production rate; it allows to produce highly stable emulsions as well as colloid suspensions, and ensures high degree of homogenization with particle size down to 1 micron8The micron is an SI derived unit of length equalling 1×10−6 metre (SI standard prefix “micro-” = 10−6); that is, one millionth of a metre (or one thousandth of a millimetre, 0.001 mm, or about 0.000039 inch)..

Additionally, cavitation9Cavitation is a phenomenon in which rapid changes of pressure in a liquid lead to the formation of small vapor-filled cavities, in places where the pressure is relatively low. occurs in the mill, i.e. explosion of micro cavities by internal pressure. The mill can be retrofitted into existing production lines. To facilitate high quality milling, the product must enter the mill at designated solid to liquid phase ratio and at a constant rate.

Particle size and pumping performance may vary depending on physical and mechanical properties of the material and carrier phase.

The CLM mill and its modifications are used in:

  • machine-building industry, for the production of lubricating and cooling emulsions, lubricants, process mediums for cooling in heat intensive processes.
  • power industry, for heavy oil in water emulsion production and burning in boiler houses and other power generation systems (reduces heavy oil consumption by 7-10% due to increased combustion efficiency, boiler efficiency increase by 2-3%, decrease of carbon and nitrogen oxide emissions up to 50%,  waste product disposal). Conversion of liquid oil waste products into fuel (oil refinery, seaport, industrial waste). Mixing of stable fuel emulsions from oil sludge.
  • chemical industry, for improvement of interphase component contact in multiphase heterogeneous systems, for extracting, for  oil product and waste water purification, for production of household chemicals, glues, varnishes, polishes and antiseptics.
  • paint industry.
  • food industry, for dairy processing, for fat emulsion production, for corn starch production, for making of fruit puree, mayonnaise, yoghurts, soft cheese, kefir, condensed milk, melted cheese, for milk powder and cream production.
  • pharmaceutical, perfumery and cosmetic industries, for the production of high quality stable shampoos, gels, creams, emulsions, medical products, ointments, pastes.

 

Parameter Value
1 Processing rate,  m3/h (gph) 0,25…0,5* (1,1…2,2)
2 Process temperature, °С (°F), max 180 (356)
3 Process pressure, bar (Psi), max 6 (87)
4 Product volume, liters (gal) 10… 20 (2,6… 5,2)
5 Shaft seal type gland
6 Rotor/stator tooling type nozzle
7 Replaceable tooling optional
8 Knife axial gap, mm (in), preset 0,3… 2 (0,011… 0,078)
9 Knife radial gap, mm (in)
10 Knife tip speed, m/sec (ips), max 25 (980)
11 Mill shaft and bearing, rpm  4050
12 Electric motor, rpm 3000
13 Drive power, kW 5,5
14 Power voltage, V custom
15 Dimensions, mm (in), max:
– length 800 (31)
– width 650 (26)
– height 1400 (55)
16 Weight, kg (lbs), max 190 (420)

* – depends on product

Equipment configurations that are not included in this configurator can be implemented via a separate request to [email protected].

Aplication :

  • Delamination  resistance of mixture;
  • Equipment of high-quality;
  • Fast order execution time;
  • Efficient replacement of turbine stirrer;
  • Works in standalone mode;
  • Thermal jacket;
  • Adjusted rotor-stator gap  without need of disassembling;
  • Fine grinding up to 1 μm;
  • Temperature modes from -30 to 180 ° C.
  • Optional soundproofing.
Equipment configurations that are not included in this configurator can be implemented via a separate request to [email protected].

Aplication :

Application Fields of GlobeCore Colloid Mills

GlobeCore colloid mills can be used in:

  • food industry;
  • chemical industry;
  • pharmaceutical industry;
  • cosmetic industry;
  • construction industry;
  • minerals crushing;
  • and other fields.

Applications of GlobeCore colloid mills in food industry:

  • vegetable puree production;
  • grinding of spices (black pepper, cinnamon, ginger, basil,);
  • garlic paste production;
  • horseradish grinding;
  • mayonnaise production;
  • mustard production;
  • jam production;
  • caramel production;
  • cookies filling production;
  • soy milk and soy sauce production;
  • almond oil production;
  • peanut butter;
  • hazelnut paste;
  • pine nut paste production;
  • linseed paste;
  • sunflower seeds grinding;
  • pumpkin seeds grinding;
  • rapeseed grinding;
  • lentils grinding;
  • grain sorghum grinding;
  • bean paste production;
  • yogurt production;
  • cheese production;
  • cream production;
  • turmeric grinding;
  • starch production;
  • salt grinding;
  • sugar grinding;
  • seaweed grinding;
  • coconut grinding;
  • fish paste production;
  • meat paste production;
  • cashew paste production;
  • seed, nut, or kernel butter production;
  • pistachio paste production;
  • dried bread grinding;
  • lemon peel grinding;
  • cocoa powder obtaining;
  • cocoa paste obtaining;
  • ice-cream production;
  • creamed curds obtaining;
  • ketchup obtaining;
  • snacks production;
  • fruit juices production;
  • baby food production;
  • salad dressing production;
  • fruit tea obtaining;
  • chili pepper grinding;
  • avocado oil obtaining;
  • sesame paste production;
  • apple puree obtaining;
  • tomato paste production;
  • rice flour obtaining;
  • cornflour obtaining;
  • sausages and frankfurters production;
  • beer production;
  • pork skin protein stabilizer production

Applications of GlobeCore colloid mills in chemical industry:

  • silicone oil production;
  • lubricating and cooling emulsion production;
  • emulsol production;
  • coloring pigment production;
  • detergent production;
  • chlorine liquid production;
  • ink production;
  • biogel production;
  • acrylic powder production;
  • synthetic lubricant production;
  • emulsified explosives production;
  • paraffin production;
  • liquid rubber production;
  • crude oil sludge emulsion obtaining;
  • powdered laundry detergent production;
  • liquid fertilizers production;
  • shoe cream production;
  • plastics production;
  • сhemical agents production;
  • flotation agents (carbon) production;

GlobeCore colloid mills application in pharmaceutical industry:

  • balm production;
  • syrup production;
  • gel production;
  • ointment production;
  • suspension obtaining;
  • solutions obtaining;
  • sprays production;
  • lotions production;
  • grinding of medicinal plants, including aloe;
  • pharmaceutical pastes production;
  • iodine production;
  • camphor production;
  • menthol obtaining;
  • thymolum obtaining;
  • phenyl salicylate production;
  • cough powder obtaining;
  • activated carbon obtaining;
  • boric acid obtaining;
  • essential oils production;
  • salicylic acid obtaining;
  • streptocide production;
  • validolum production;
  • vaccines production;
  • royal jelly obtaining;
  • obtaining of internal infusion injections;
  • obtaining of pancreatic enzyme products;
  • fish liver oils obtaining;
  • ethyl alcohol production.

Application of GlobeCore colloid mills in cosmetic industry:

  • shower gel production;
  • hair balm production;
  • nail polish production;
  • liquid soap production;
  • cosmetic cream production;
  • stain removers production;
  • shampoo production;
  • facial powder production;
  • mascara production;
  • lipstick production;
  • blush production;
  • toothpaste production;
  • facial pack

Applications of GlobeCore colloid mills in construction industry:

  • paint production;
  • color pigment obtaining;
  • silicone adhesive production;
  • chalk paste obtaining;
  • casein glue production;
  • putty production;
  • lime-clay mix production;
  • lime-gypsum mortar obtaining;
  • plaster production;
  • varnish production;
  • bitumen emulsion production;
  • modified bitumen production;
  • production of anti-corrosive waterproof coatings;
  • sealants production;
  • bitumen-polymer grout production;
  • cold porcelain production;
  • ceramic glaze obtaining.

GlobeCore colloid mills are used for crushing the following minerals:

  • talcum;
  • calcite;
  • halite;
  • biotite;
  • dolomite;
  • fluorite;
  • manganese;
  • gypsum;

Other possible applications of GlobeCore colloid mills include:

  • eggshell grinding;
  • chicken manure grinding;
  • upcycled leather production;
  • amaranth seeds grinding;
  • fish feed production;
  • cardboard shredding;
  • nutshell grinding;
  • grain brew preparation;
  • cell-rich suspension obtaining;
  • protein solutions obtaining;
  • chicken bones grinding;
  • nanomaterials production.
Equipment configurations that are not included in this configurator can be implemented via a separate request to [email protected].

Aplication :

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Equipment configurations that are not included in this configurator can be implemented via a separate request to [email protected].

Aplication :

Equipment configurations that are not included in this configurator can be implemented via a separate request to [email protected].

Aplication :