UVR Transformer Oil Regeneration Units

The UVR is a versatile unit, designed to purify1Purification removes oil (fuel) contaminants in order to prolong oil service life. , lighten, regenerate2Regeneration – is extraction of contaminants from oil (fuel) in order to restore its original properties to be used equally with fresh oils. and completely remove aromatics from absolutely any petrochemical product. The unit can be operated by any facility, does not require special placement, is easily transportable and works noiselessly.

These plants come in three design options:

  • general industry frame;
  • general industry container;
  • fire and explosion proof (rolling doors container).

GlobeCore UVR units are designed for the regeneration and purification of fuels3A fuel is any material that can be made to react with other substances so that it releases energy as heat energy or to be used for work. and used mineral oils4Mineral oil is any of various colorless, odorless, light mixtures of higher alkanes from a mineral source, particularly a distillate of petroleum.. The UVR Process is a unique and Proprietary GlobeCore technology without equal anywhere in the world. The process is so unique and so advanced that it can regenerate practically any fuel and used mineral oil. GlobeCore UVR Process units can be adjusted or readjusted to process virtually any type of fuel or used oil. There is no need to switch to a different machine because you are processing a different kind of oil or fuel. The same UVR unit is capable of processing many different kinds of fuels and used oils. UVR units can purify and clear up dark diesel fuel5Diesel fuel in general is any liquid fuel used in diesel engines, whose fuel ignition takes place, without any spark, as a result of compression of the inlet air mixture and then injection of fuel.  and heavy fuel oil6Fuel oil (also known as heavy oil, marine fuel or furnace oil) is a fraction obtained from petroleum distillation, either as a distillate or a residue.. The UVR units remove sulfur, hydrogen sulfide compounds, tar and other contaminants. Oil and fuel products remain clear and stable after the regeneration process. GlobeCore UVR units have successfully processed dielectric transformer oil7Transformer oil is an oil that is stable at high temperatures and has excellent electrical insulating properties., turbine oil, industrial oil, heavy fuel oil, and Diesel fuel in hundreds of facilities around the world. GlobeCore UVR units operate using a special sorbent8A sorbent is a material used to absorb or adsorb liquids or gases. material while combining low cost with high performance in restoring oils and fuels to original new like condition. In many cases, the regenerated product is superior to the original product when new.

Design – explosion proof, containerized. The UVR plant purifies and lightens dark diesel and heavy fuel oil, removes sulfur and hydrogen sulfide compounds, easily lightens gas condensate9Natural-gas condensate, also called natural gas liquids, is a low-density mixture of hydrocarbon liquids that are present as gaseous components in the raw natural gas produced from many natural gas fields., removing resins and contaminants. Processed fuels comply with standards and high purity requirements. The unit removes unpleasant odors, e.g. hydrogen sulfide etc. Processed oil products remain stable and do not darken after regeneration, lightening and purification. The UVR units do not utilize the automatic sorbent reactivation10Reactivation is restoration of operational properties of sorbents. system found in the CMM-R units. The UVR Regeneration Units utilize “Bleaching Clay” instead of Fuller’s Earth11Fuller’s earth is any clay material that has the capability to decolorize oil or other liquids without chemical treatment.[1][2] Fuller’s earth typically consists of palygorskite (attapulgite) or bentonite..

Oil Processing

Rate Per Hour m3/gals.

UVR-450/6

0.08/21.2

UVR-450/16

0.2 /53

UVR-450/16K

0.2 /53

Parameter

Value

Regeneration capacity, m3/hour/gals. per hour:

UVR-450/6

UVR-450/16

UVR-450/16/k

UVR-450/16/v

• transformer oil

0.08-0.1/21.2

0.20-0.27/53.0-71.5

0.20-0.27/53.0-71.5

0.20-0.27/53.0-71.5

• turbine oil

0.08-0.1/26.5

0.20-0.27/ 53.0-71.5

0.20-0.27/ 53.0-71.5

0.20-0.27/53.0-71.5

• industrial oil

0.08-0.1/26.5

0.15-0.20/39.2-53.0

0.15-0.20/39.2-53.0

• dark fuel oil

0.25/66.2

0.6-0.8/159-213

0.6-0.8/159-213

0.6-0.8/159-213

• dark diesel fuel

0.25/66.2

0.6-0.8/159/213

0.6-0.8/159/213

0.6-0.8/159/213

• dark gas condensate

0.30/19.4

0.7-1.1185/291

0.7-1.1185/291

0.7-1.1185/291

Consumption of regeneration powder as % of processed product weight

• transformer oil

• turbine oil

3-17

3-17

3-17

3-17

3-17

3-17

3-17

3-17

• industrial oil

3-17

3-17

3-17

• dark fuel oil

• dark diesel fuel

• dark gas condensate

2-15

1-7

1-5

2-15

1-7

1-5

2-15

1-7

1-5

2-15

1-7

1-5

Regeneration poweder load

20 /44.2

20 /44.2

20 /44.2

20 /44.2

• one regeneration pod, kg/lbs
• all regeneration pods, kg/lbs

120/265.2

320/707.2

320/707.2

320/707.2

Loss (of oil product) % of initial volume (remains in the sorbent)

• transformer oil

• turbine oil

1-6

1-6

1-6

1-6

1-6

1-6

1-6

1-6

• industrial oil

1-6

1-6

1-6

1-6

• dark fuel oil

• dark diesel fuel

• dark gas condensate

1-6

1-6

1-6

1-6

1-6

1-6

1-6

1-6

1-6

1-6

1-6

1-6

Total power of heaters, kW

1.98

5.28

5.28

Nominal power, kW

5

8

13

8

Power consumption with heating off, kWh

3

2.72

7.7

5

Filtration fineness, in microns

500

500

500

500

• inlet
• outlet

5 (3)

5 (3)

5 (3)

5 (3)

Three phase 50(60) Hz power voltage, V

380

380

380

380

Dimensions, mm/ft, length/ width/ height

1 section

1 section

container

1 section

2600/1500/2030

4800/1500/2140

6060/2590/2440

4800/1500/2140

8’6”/4’11”/6’8”

15’9”/4’11”/7’

19’11”/8’6”/8’

15’9”/4’11”/7’

Weight, kg/lbs

1100/2,431

2350/5,193.5

7000/15,470

3400/7,514

  • versatility. The UVR can regenerate, lighten, filter and purify not only diesel fuel, but also mineral oils, HFO, gas condensat etc;
  • the unit can operate in manual or semi-automatic mode. This helps to reduce labor costs, since operator presence is only required for start, stop and sorbent replacement;
  • energy efficiency. Actual power consumption when purifying diesel fuel is no more than 3 kW/h;
  • the unit does not require complex manipulations when switching to a different processed media;
  • the plant ensures full compliance of the output product with the existing standards and regulations.

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