Oil in x-ray tube cooling functions by absorbing heat generated during high-voltage operations. The oil circulates through the system, transferring the heat from the x-ray tube and other components to cooling elements, such as radiators or heat exchangers, where the heat is dissipated. This prevents overheating and maintains stable operating temperatures, which are essential for the longevity and performance of the x-ray tube. GlobeCore manufactures systems to purify and maintain oil quality, ensuring that the oil continues to function effectively in its cooling role over time.

Extreme Pressure (EP) Additives: Contain sulfur, chlorine, or phosphorus compounds to prevent welding and galling under high pressure.
Anti-Wear Agents: Form protective films to reduce friction and wear on tool surfaces.
Corrosion Inhibitors: Protect machine parts and workpieces from rust and corrosion.
Emulsifiers: Help oil and water mix uniformly in water-soluble fluids.
Biocides: Control bacterial and fungal growth, extending fluid life.
Defoamers: Reduce foam formation that can interfere with fluid delivery.
Stabilizers: Enhance fluid stability under varying temperatures and conditions.

Containment requirements for substation transformer oil containment typically include measures to prevent environmental contamination and to address spills or leaks efficiently. The containment area must be designed to capture and hold any potential spills of transformer oil, generally requiring a secondary containment system that can hold at least 110% of the total volume of the transformer or equipment. Additionally, the containment structure should be resistant to chemical degradation, allowing for easy cleanup and maintenance. It’s also essential to consider local regulations that may dictate specific design and capacity standards, including drainage systems to prevent flooding and maintenance protocols to inspect for integrity and leaks. Regular monitoring and inspections play a crucial role in ensuring compliance and effectiveness of the containment system.

In a pad-mounted transformer oil containment system, the requirements generally include having an impermeable containment structure designed to capture and prevent oil spills or leaks from the transformer. The containment area must be sized appropriately to accommodate the total volume of oil contained in the transformer, typically calculated based on the maximum potential spill volume, which is often 110% of the transformer oil capacity. Additionally, materials used for containment must be resistant to oil degradation, ensuring durability and effectiveness over time. The containment system should be equipped with drainage options that comply with local regulations, and regular inspections should be scheduled to assess the integrity of the containment and to ensure that it remains free from leaks. Proper documentation and periodic reporting of any maintenance actions are also essential for regulatory compliance and environmental protection.

A transformer dielectric strength test is conducted using a transformer oil bdv tester, which is designed to assess the breakdown voltage of insulating fluids in transformers. The process involves taking a sample of the transformer oil and placing it in a test cell, where two electrodes are immersed in the oil. The tester then applies a gradually increasing AC voltage to the electrodes until a dielectric breakdown occurs. The maximum voltage reached before the oil breaks down is recorded as the breakdown voltage, which is a critical measure of the oil’s insulating properties. It is essential to perform this test in accordance with relevant standards and conditions, such as temperature and cleanliness, to ensure accurate and reliable results. Proper calibration of the transformer oil bdv tester is also necessary for consistent outcomes.

The normal oil temperature in a transformer typically ranges between 60°C to 80°C (140°F to 176°F) during operation. However, some transformers may have slightly higher acceptable temperature limits, potentially reaching up to 95°C (203°F) under normal conditions. It’s crucial to monitor the oil temperature consistently to ensure the transformer operates efficiently and to prevent any overheating, as elevated temperatures can lead to accelerated aging of the insulating oil and components. Regular maintenance and oil analysis can help maintain the optimal conditions for the oil tank transformer, ensuring its longevity and performance.

The primary difference between a cast resin transformer and an oil transformer lies in their cooling and insulation methods:

Cast Resin Transformer: Uses solid epoxy resin for insulation. The windings are encapsulated in resin, which provides electrical insulation and protects against moisture, dust, and corrosive environments. These transformers are typically air-cooled and are often used in indoor or environmentally sensitive areas where fire risk is a concern. They require less maintenance than oil transformers and are more fire-resistant but may have lower cooling efficiency.
Oil Transformer: Uses insulating oil to both cool and insulate the internal components. The oil circulates within the transformer, dissipating heat and providing excellent insulation properties. Oil transformers are typically used in high-voltage applications and can handle larger loads due to their effective cooling capabilities. However, they require regular maintenance to monitor oil quality and prevent leaks, and there is a potential fire risk associated with the oil.
Both types of transformers have their specific advantages and are selected based on the application, environment, and specific requirements.

The oil capacity of a 2500 kVA transformer is approximately 1500 to 1800 liters, depending on the design, cooling requirements, and specifications from the manufacturer.