GlobeCore / Produk / Degassing Minyak, Pengeringan Vakum Minyak Termal / Pabrik minyak bergerak CMM-10

Pabrik minyak bergerak CMM-10

Pabrik minyak bergerak CMM-10

The unit is built as a self-contained unit with all components and operating assemblies protected by metal panels and easy opening gas-spring loaded doors on the sides and back of the unit.

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Deskripsi
Spesifikasi
Keuntungan
Aplikasi
Konfigurator
Webinars
Periode pengembalian modal
Video
Gallery

Deskripsi Umum
Unit СММ-1Н dirancang untuk:
• Pengeringan minyak transformator mineral,
• Pemanasan untuk meningkatkan efisiensi pemrosesan,
• Filtrasi untuk menghilangkan partikel padat,
• Evakuasi tangki transformator selama proses pemeliharaan.

Prinsip Kerja
Proses ini menggabungkan pemanasan dan vakum:
1. Pemanasan Minyak: Minyak dipanaskan hingga suhu yang optimal untuk proses pengeringan dan filtrasi.
2. Masuk ke Ruang Vakum: Minyak dipompa ke ruang vakum, di mana tekanan rendah menyebabkan air dalam minyak mendidih dan menguap.
3. Penghilangan Uap Air: Uap air dihilangkan melalui sistem pembuangan pompa vakum.

Komponen Utama
Unit СММ-1Н terdiri dari:
• Rangka: Struktur pendukung untuk semua komponen.
• Pompa Minyak Sentrifugal: Untuk mengeluarkan minyak yang telah diproses.
• Pompa Vakum: Menghasilkan tekanan rendah dalam ruang vakum.
• Kabinet Kontrol Listrik: Mengatur dan memantau operasi unit.
• Ruang Vakum: Tempat pengeringan minyak.
• Filter: Menghilangkan partikel padat dari minyak.
• Perangkap Minyak: Menangkap minyak yang tersisa sebelum pembuangan.
• Pipa dan Panel Instrumen: Untuk mengalirkan dan memantau parameter minyak.
• Inlet dan Outlet Minyak: Untuk memasukkan minyak mentah dan mengeluarkan minyak yang telah diproses.

Keunggulan
• Efisiensi Tinggi: Menggunakan kombinasi panas dan vakum untuk menghilangkan air dengan cepat.
• Multifungsi: Mampu melakukan pengeringan, pemanasan, dan filtrasi dalam satu unit.
• Desain Kompak: Memudahkan transportasi dan pengoperasian di lokasi dengan ruang terbatas.
• Komponen Berkualitas Tinggi: Menjamin keandalan dan masa pakai yang lama.

Unit ini cocok untuk digunakan dalam pemeliharaan dan pengoperasian transformator daya dan peralatan listrik berisi minyak lainnya.

Parameter	Nilai
Kapasitas, m³/jam / galon per jam:
– Mode degassing, drying, dan filtrasi	10 / 2642
– Mode pemanasan dan filtrasi	15 / 3970
Parameter minyak yang diproses*:
– Kandungan gas volumetrik %, maks	0.1
– Kandungan kelembapan massa, ppm, maks	10 ppm atau 5 ppm atau 5 ppm+ (opsional)
– Kehalusan filtrasi, mikron	1
Suhu keluaran minyak dalam mode pemanasan, ºС / ºF	90 / 194
Tekanan keluaran, MPa	0.4
Konsumsi daya maksimum, kW	200
Tekanan sisa dalam ruang vakum saat degassing, Pa, maks	267
Tekanan sisa dalam ruang vakum saat pengujian kebocoran, Pa, maks	26.7
Kebocoran udara ke dalam ruang dalam 1 jam, Pa, maks:	267
Parameter daya listrik
– Tegangan, V	415
– Frekuensi AC, Hz**	50 / 60
Dimensi, mm, maks (tanpa trailer / dengan trailer)
– Panjang	2240 / 4365
– Tinggi	1600 / 2270
– Lebar	1750 / 2300
Berat, kg, maks	2350 / 3100

Fitur Utama CMM-10
• Peningkatan Kekuatan Dielektrik Minyak Transformator: Meningkatkan kekuatan dielektrik minyak transformator hingga minimal 70 kV.
• Pengeringan Transformator: Melakukan pengeringan transformator sambil memproses minyak secara bersamaan untuk kinerja optimal.
• Pengisian Minyak Awal: Memfasilitasi pengisian awal peralatan listrik dengan minyak isolasi berkualitas tinggi.
• Kemampuan Evakuasi: Mendukung evakuasi transformator dan peralatan listrik lainnya untuk memastikan isolasi yang tepat.
• Kemudahan Operasi dan Perawatan: Dirancang untuk kemudahan pengoperasian dan perawatan, memastikan fungsionalitas yang ramah pengguna.

Unit CMM-10 Serbaguna dan Dapat Digunakan untuk:
• Pemurnian Minyak Transformator: Menjamin operasi transformator daya yang bersih dan efisien.
• Pemurnian Minyak Transformator Traksi Kereta Listrik: Mempertahankan kinerja transformator traksi.
• Evakuasi Transformator: Mempersiapkan transformator untuk operasi dengan menghilangkan udara dan kelembapan.
• Pemurnian Minyak Silikon: Meningkatkan kualitas dan efisiensi minyak silikon dalam berbagai aplikasi.
• Pemurnian Cairan Dielektrik Midel 7131: Meningkatkan sifat isolasi cairan ester sintetis ini.
• Pemurnian Cairan Ester Alami FR3 untuk Transformator: Memulihkan kinerja cairan FR3 yang ramah lingkungan.
• Pemurnian Minyak X-Ray: Memastikan keandalan dan keamanan operasi mesin X-ray.
• Pemurnian Minyak Turbin Tahan Api Fyrquel: Memperpanjang umur dan efisiensi minyak turbin Fyrquel.

Voltage, V

220

380

400

415

480

600

Frequency, Hz

Components type

Lite

Premium

Components type is basic

Components type is premium

Control principle

Semi-automatic

Auto

Manual performance adjustment by valves (or smooth performance adjustment, see option). Functioning in semi-automatic modes. Stepped or smooth (see option) oil heating. PLC control

Automatic performance adjustment. Functioning in automatic modes. Smooth oil heating. Control from PLC + HMI

Remote control

N/A

Available

Type of shell

N/A (Frame open design).

Standard

Premium

Trailer

N/A

Available

Option: The control of an energized transformer

N/A

Available

Option: Performance adjustment

Basic

Standard

Auto

Performance adjustment with manual valves

Performance adjustment of the oil pump is executed with a regulator on the control panel by means of a valve with an electric drive. Visual monitoring of the flow rate is by the flow meter indicator

Performance adjustment of the oil pump is executed by setpoint selecting at the control panel screen for maintaining the level in the vacuum column. Pump operation is smooth throughout the entire control range. There is a digital meter to control oil flow

Option: Oil heating control

Step heating

Smooth heating

The controller program switches the heater stages by contactors according to the algorithm. Operator sets the temperature and it is kept constant automatically

Solid state relay (SSR) adjusts the heater stages' current smoothly and non-contactly. The P-Int-Derivative Controller

Interface language

English

Spanish

The language of text at the controller screen, devices, controls and the language of the technical documentation is English

The language of text at the controller screen, devices, controls and the language of the technical documentation is Spanish

Oil drying mode for moisture content

10 ppm (grams per ton)

5 ppm (grams per ton)

5 ppm+ (grams per ton)

The 10 ppm mode is the standard operating mode of the equipment, which involves drying oil using thermal vacuum technology.

The 5 ppm mode ensures a very low level of residual moisture in the oil by reducing machine productivity. This means that the equipment effectively removes even the smallest traces of water, which significantly extends the service life of the equipment.

The 5 ppm+ mode is an improved version that ensures even lower residual oil moisture levels by using sorbent cartridges and reducing machine productivity. This is ideal for critical applications especially for heavily loaded transformers with high demands.

Zeolite cartridges for oil drying

N/A

Six

Oil moisture measurement and indication system

N/A

Inlet (1 piece)

Outlet (1 piece)

Inlet / Outlet (2 pcs)

Oil moisture measurement and indication system

Inlet (1 piece)

Outlet (1 piece)

Capacitive transducer determines the activity of water dissolved in the oil and converts it into the absolute moisture content of the oil which entered the unit

Capacitive transducer determines the activity of water dissolved in the oil and converts it into the absolute moisture content of the oil which was processed by the unit

Capacitive transducer determines the activity of water dissolved in the oil and converts it into the absolute moisture content of the oil which entered the unit and which was processed by the unit

Inbuilt printer for printing the moisture measurement result

N/A

Available

Inbuilt oil breakdown voltage tester

N/A

Available

Inbuilt instrument for measuring the residual gas content of transformer oil

N/A

Available

Contaminant capacity of filters

Standard contaminant capacity, 5 µm

Fine filter with filtration coefficient β = 4000

Nominal filtration degree

Standard, 5 µm, 4 pcs

1 µm, 4 pcs

Particle sensor (ISO 4406)

N/A

Available

Vacuum sensor (-1…0 bar abs.)

N/A

Available

Visual flow indicator

N/A

Available

Oil flow meter

N/A

Mechanical

Digital

Mechanical flow meter with total flow display

Digital flow meter with current and total flow display

Voltmeter and ammeter at control cabinet

N/A

Available

Vacuum pumps heater

N/A

Available

Control cabinet heater

N/A

Available

Low-temperature trap

N/A

At -40 °C with a one-stage refrigeration unit

At -70 °C with a two-stage refrigeration unit

Illumination of the vacuum column

N/A

Available

Sealing material

Oil and petrol resistant rubber

Viton

Power cable

N/A

Length 10 m

Length 15 m

Length 20 m

Method of cable connection to the unit

N/A

Male/female connectors kit

The cable is fitted with an industrial sealed connector, consisting of an internal plug and a cable socket

Method of the cable connection to the power source

N/A

Crimp terminals

Male/female connectors kit

The cable wires' ends are fitted with a crimp terminals

The cable is fitted with an industrial sealed connector, consisting of an internal socket and a cable plug

Inlet hose

N/A

Reinforced rubber hose (Length 10 m)

Stainless steel hose (Length 10 m)

Reinforced rubber hose (Length 15 m)

Stainless steel hose (Length 15 m)

Reinforced rubber hose (Length 20 m)

Stainless steel hose (Length 20 m)

Outlet hose

N/A

Reinforced rubber hose (Length 10 m)

Stainless steel hose (Length 10 m)

Reinforced rubber hose (Length 15 m)

Stainless steel hose (Length 15 m)

Reinforced rubber hose (Length 20 m)

Stainless steel hose (Length 20 m)

Rubber hose for vacuum treatment evacuation of other equipment

N/A

Rubber hose (10 m)

Rubber hose (15 m)

Rubber hose (20 m)

A drum for winding a cable or hose

N/A

Mechanized (manual)

Motorized (with an electric drive)

Heater as a spare part

N/A

Available

Filter 1 µm as a spare part

N/A

Available

Filter 5 µm as a spare part

N/A

Available

Filter 25 µm as a spare part

N/A

Available

Filter for vacuum column as a spare part

N/A

Available

Vacuum pump CP-40 as a spare part

N/A

Available

Blade for vacuum pump CP-40 as a spare part

N/A

Available

Exhaust filter for vacuum pump CP-40 as a spare part

N/A

Available

Spare parts kit

Standard 1 year

Enlarged 2 years

Enlarged 3 years

Enlarged 5 years

Enlarged 10 years

Spare parts kit Viton

Standard for 1 year Viton

Enlarged for 2 years Viton

Enlarged for 3 years Viton

Enlarged for 5 years Viton

Enlarged for 10 years Viton

Name

Your comment

Unit's total working hours per day, hour

Hourly rate of the unit's service engineer

kWh cost in your region

Cost of one filter for replacement in your region (fineness of filtration - 5 microns)

Cost of one filter for replacement in your region (fineness of filtration - 25 microns)

Filtration cost of 1 m3 of oil made by other contractor

Delivery cost for 1 m3 of oil to the contractor for filtration services

Amount of purified transformer oil per hour, m3/hour

Choose Model UVM

СММur-1L

СММur-2L

CMM-4

CMM-4/7

CMM-6/7

CMM-10/15

Intermediate parameters

kWh cost consumed by the unit for 1 hour of operation

Annual working hours of the unit, hour

Production cost of 1 working hour

Production cost for filtration of 1 m3 of oil by the contractor

Savings (difference between production cost from the contractor and your production cost of filtation with GC unit)

Required amount of oil to return investments for the unit, m3

Total amount of oil purified by the unit during 1 working day, m3

Payback period for the unit, days

Name

Your comment

Category: Degassing Minyak, Pengeringan Vakum Minyak Termal

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