CLM-100.1 Bitumen Emulsion Laboratory System
CLM-100.1
-
Benefits
- processing a variety of materials;
- the mill can be equipped with various rotor/stator tooling, depending on the material and the required process;
- the rotor/stator tooling, as well as the number of stages are selected for optimal intensity of mechanical and thermal processing;
- tooling can be made from a single part or multiple parts, as well as of different steel grades, depending on the purpose of the mill.
The CLM-100.1 colloid mill is designed for homogenization and emulsification of liquid materials (thick suspensions with high shear tension) in laboratory conditions, for such purposes as bitumen emulsion production.
The machine can be used to prepare, dissolve and process a variety of materials in different industrial applications.
Bitumen emulsions — Fields of application
- Road construction:
- surfacing emulsions;
- pothole patching;
- bonding of asphalt layers;
- using in Slurry Seal and Multimac technologies;
- ground and base stabilization;
- emulsions intended for reuse of asphalt materials (recycling);
- long-term storage emulsions (wintertime pothole patching mixtures);
- tackiness remover emulsions.
- Hydraulic engineering facilities:
- emulsions intended to arrange waterproof membranes for foundations, swimming pools, pipe and pile linings, etc.;
- emulsions are applied to the surface by jet method, single- or double-component method (to accelerate film formation).
- Roofing:
- emulsions intended to obtain waterproof membranes on the surface of roofs of various complexity. These emulsions are applied to the surface by jet method.
No |
Parameter |
Value |
1 |
Processing rate, liters/batch (gallon/batch) |
2…4 (0.5… 1)* |
2 |
Input volume, liters (gallons) |
5 (1.3) |
3 |
Kinematic viscosity, mm2/sec, max |
150 |
4 |
Max process temperature, °С (°F) |
180 (356) |
5 |
Shaft seal type |
Mechanical |
6 |
Rotor/stator tooling |
Nozzle |
7 |
Spare knives kit |
Optional** |
8 |
Knife axial gap preset, mm (in) |
0,2…2 (7.8·10-3… 7.8·10-2) |
9 |
Knife radial gap, mm (in) |
0,25 (9.8·10-3) |
10 |
Knife rotation velocity, m/sec (in/sec), max |
45 (1770) |
11 |
Mill shaft and bearing rotation speed, rpm |
6650 |
12 |
Electric motor shaft speed, rpm |
2770 |
13 |
Drive power, kW |
2.2 |
14 |
Power voltage, V |
Custom |
15 |
Dimensions, mm (in), max: |
|
|
550 (22) |
|
|
600 (24) |
|
|
750 (30) |
|
16 |
Weight, max, kg (lbs) |
70 (154) |
- processing a variety of materials;
- the mill can be equipped with various rotor/stator tooling, depending on the material and the required process;
- the rotor/stator tooling, as well as the number of stages are selected for optimal intensity of mechanical and thermal processing;
- tooling can be made from a single part or multiple parts, as well as of different steel grades, depending on the purpose of the mill.
Application Fields of GlobeCore Colloid Mills
GlobeCore colloid mills can be used in:
- food industry;
- chemical industry;
- pharmaceutical industry;
- cosmetic industry;
- construction industry;
- minerals crushing;
- and other fields.
Applications of GlobeCore colloid mills in the food industry:
- vegetable puree production;
- grinding of spices (black pepper, cinnamon, basil);
- ginger grinding;
- macadamia nuts grinding;
- garlic paste making;
- horseradish grinding;
- mayonnaise production;
- mustard production;
- jam production;
- caramel production;
- cookies filling production;
- soy milk and soy sauce production;
- olive oil production;
- almond oil production;
- peanut paste;
- hazelnut paste;
- pine nut paste production;
- linseed paste production;
- sunflower seeds grinding;
- pumpkin seeds grinding;
- flaxseed grinding;
- rapeseed grinding;
- lentils grinding;
- grain sorghum grinding;
- bean paste production;
- coffe grinding;
- yoghurt production;
- ice cream production;
- cheese production;
- hummus production;
- cream production;
- turmeric grinding;
- hemp seed oil production;
- chili sauce making;
- pesto sauce production;
- starch production;
- salt grinding;
- sugar grinding;
- seaweed grinding;
- coconut grinding;
- legumes milling;
- fish paste production;
- meat paste production;
- cashew paste production;
- peanut butter production;
- pistachio paste production;
- bread crumb grinding;
- lemon peel grinding;
- apple cider milling;
- cocoa powder obtaining;
- cocoa paste production;
- ice-cream production;
- creamed curds production;
- ketchup production;
- snacks production;
- fruit juices production;
- baby food production;
- salad dressing production;
- chili pepper milling;
- large pepper grinding;
- chili paste making;
- avocado oil production;
- sesame paste production;
- tahini production;
- applesauce food production;
- tomato paste production;
- sausages and frankfurters production;
- wort production.
Applications of GlobeCore colloid mills in chemical industry:
- cooling emulsion production;
- emulsol production;
- pigment milling;
- fungicides production;
- ink production;
- biogel production;
- synthetic lubricant production;
- bentonite plastic lubricants production;
- emulsified explosives production;
- liquid rubber production;
- liquid fertilizers production;
- shoe cream production;
- salicylic acid production.
GlobeCore colloid mills application in pharmaceutical industry:
- herbal extracts grinding;
- balm production;
- syrup production;
- gel production;
- ointment production;
- suspension production;
- solutions preparation;
- sprays production;
- lotions production;
- medicinal plants grinding;
- pharmaceutical pastes production;
- iodine production;
- camphor production;
- menthol production;
- thymolum production;
- phenyl salicylate production;
- cough powder production;
- activated carbon production;
- boric acid production;
- essential oils production;
- streptocide production;
- aloe grinding.
Application of GlobeCore colloid mills in cosmetic industry:
- shower gel production;
- hair balm production;
- nail polish production;
- liquid soap production;
- cosmetic cream production;
- lip balm production;
- stain removers production;
- shampoo production;
- mascara production;
- toothpaste production.
Applications of GlobeCore colloid mills in construction industry:
- paint production;
- color pigment obtaining;
- silicone adhesive production;
- chalk paste obtaining;
- casein glue production;
- putty production;
- lime-clay mix production;
- lime-gypsum mortar obtaining;
- varnish production;
- bitumen emulsion production;
- modified bitumen production;
- anti-corrosive waterproof coatings production;
- sealants production;
- bitumen-polymer grout production;
- ceramic glaze obtaining.
GlobeCore colloid mills are used for crushing the following minerals:
Other possible applications of GlobeCore colloid mills include:
- eggshell grinding;
- chicken manure grinding;
- amaranth seeds grinding;
- fish feed production;
- cardboard shredding;
- nutshell grinding;
- nutmeg grinding;
- grain brew preparation;
- chicken bones grinding.