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David Sutton

David Sutton

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Viewing 20 posts - 1 through 20 (of 69 total)
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  • in reply to: how much does a power pole transformer cost? #332161
    David Sutton
    Member

    The cost of a power pole transformer varies with its kVA rating, voltage class, insulation type, certifications and local market conditions. Small single phase distribution units used on residential poles are far less expensive than larger three phase units. Materials like copper and core steel, plus oil, bushings and accessories, strongly influence price. Utilities typically negotiate bulk purchase contracts rather than paying a single catalog price. Therefore, engineers usually talk about cost ranges and use budgetary estimates during planning, then seek firm quotes during detailed project design.

    David Sutton
    Member

    Used transformers can be sourced from surplus dealers, utility decommissioning auctions, industrial liquidation, refurbishers, and certified recyclers who provide test reports and oil analysis.

    in reply to: Where are 3 phase power transformers used in industry? #331837
    David Sutton
    Member

    Three-phase power transformers are widely used in industrial plants that operate medium-voltage feeders, large motors, VFDs, compressors, refining equipment, smelters, cement kilns, mining rigs, and heavy manufacturing lines. They step utility MV down to usable LV levels (e.g., 480/400/208 V) and also support plant microgrids. Their three-phase configuration ensures balanced currents, lower copper usage, and better efficiency than single-phase banks for continuous industrial duty.

    in reply to: What types of losses occur in a power transformer? #331413
    David Sutton
    Member

    No-load core losses, load (copper) losses, stray and eddy losses, dielectric losses, and cooling/auxiliary losses.

    in reply to: How is power transformer load calculation performed? #331349
    David Sutton
    Member

    Load is derived from downstream kW/kVA demand and diversity factors, ensuring the transformer carries peak and contingency loads.

    in reply to: What does maintenance of power transformers involve? #331170
    David Sutton
    Member

    It involves condition monitoring, electrical testing, mechanical inspections, insulation assessments, and corrective actions such as oil processing, gasket replacement, and OLTC contact refurbishment.

    in reply to: What does a typical power transformer diagram include? #331147
    David Sutton
    Member

    It includes core, windings, tap changer, bushings, radiators, and cooling components. Electrical diagrams show terminal designations, vector group, and grounding.

    in reply to: What industries require custom power transformers? #331022
    David Sutton
    Member

    Industries such as high power rectifier systems for electrolysis, arc furnaces, HVDC converter stations, semiconductor fabrication plants, large UPS systems, and test laboratories frequently need custom power transformers. They may require particular leakage reactance, multiple secondaries, complex cooling arrangements or integrated monitoring. Environmental conditions such as offshore, desert or arctic locations also drive custom mechanical and insulation designs. In these sectors transformer performance and reliability are tightly linked to process continuity and product quality.

    in reply to: What applications use an Eaton control power transformer? #331014
    David Sutton
    Member

    Industrial switchgear, MCCs, and automation panels use these for PLCs, relays, and control circuits at 24-120V levels.

    David Sutton
    Member

    In Saudi Arabia, power transformer companies serve national grid operators, oil and gas fields, petrochemical complexes, desalination plants, heavy industry, and rapidly expanding urban developments. They supply GSUs, grid autotransformers, and distribution transformers for HV substations, refineries, industrial cities, and renewable projects. Robust designs for high ambient temperatures, desert conditions, and high short-circuit duties are key requirements in these applications.

    in reply to: Which companies supply power transformers in Australia? #330896
    David Sutton
    Member

    In Australia, utilities and industrial users source power transformers from a mix of local manufacturers, regional assembly facilities, and global OEMs. Suppliers cover ratings from pole-mounted distribution units to large transmission autotransformers for 132-500 kV systems. They typically offer design, manufacturing or assembly, on-site testing, installation assistance, and long-term service. Industry buyers focus on compliance with Australian standards, bushfire and climate conditions, and integration with local protection and SCADA schemes.

    David Sutton
    Member

    Yes, low-frequency drying is especially suitable for large power transformers with a high mass of cellulose insulation, and in fact this is one of the cases where LFD shows its main advantage. Because the windings are heated internally by low-frequency current, the heat is generated directly inside the thick paper layers, where moisture diffusion is slow in conventional ovens. This gives much more uniform and effective drying than external heating. The limitation is time and power availability: for very large units the process can take many days and requires careful temperature control, but technically it is one of the most efficient methods for deep drying of massive insulation systems.

    David Sutton
    Member

    In a conventional power station, the main transformer sits between the generator and the transmission switchyard. Turbine-generator sets produce electricity at relatively low voltage (for example 11-24 kV). The generator step-up (GSU) transformer immediately raises this to high or extra-high transmission voltage for efficient long-distance transfer. Auxiliary and station service transformers are placed on the generator or grid side to feed pumps, fans, lighting, and control systems that support the conversion cycle.

    in reply to: What factors affect winding of a power transformer? #330636
    David Sutton
    Member

    Factors include conductor size, insulation system, turns count, layer geometry, cooling ducts, mechanical bracing, parasitic inductance/capacitance, and short-circuit withstand. Designers optimize electrical performance, thermal paths, and mechanical strength.

    David Sutton
    Member

    Efficiency eta = dfrac{P_{out}}{P_{in}} times 100% = dfrac{P_{out}}{P_{out} + P_{loss}} times 100%.

    David Sutton
    Member

    In TOR-5, hydrogen detection is typically based on an electrochemical sensor rather than optical or chromatographic methods. This type of sensor is well suited for continuous online operation because it is compact, relatively stable, and sensitive in the low ppm range that is critical for early fault detection. It does not provide full gas composition, but it reliably tracks hydrogen trends over time, which is often the earliest indicator of partial discharges or thermal degradation inside the transformer.

    in reply to: What applications require distribution power transformers? #330548
    David Sutton
    Member

    Distribution transformers provide final voltage transformation from medium voltage feeders to utilization voltages for homes, buildings, and light industry.

    in reply to: What industries rely on Cooper power transformers? #330452
    David Sutton
    Member

    Cooper branded transformers from Eaton are widely used by electric utilities for distribution networks, pad mounted installations and underground systems. Municipalities, rural cooperatives, commercial campuses and industrial facilities also rely on these units. They are common in North American style overhead and underground distribution systems that require robust, standardized equipment. Many renewable projects and private distribution networks use Cooper equipment for reliable medium voltage power distribution to diverse end users.

    David Sutton
    Member

    The biodiesel reactor system includes mixing, heating, and cavitation modules. Capacity options range from 100 to 1000 L/h. Pricing depends on configuration and automation level.

    David Sutton
    Member

    The TOR-3 is a laboratory breakdown-voltage tester for insulating oils up to 60 kV, compliant with IEC 60156. GlobeCore can provide pricing, datasheet, and contact information for the official representative in Croatia.

Viewing 20 posts - 1 through 20 (of 69 total)

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