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David Sutton
David Sutton
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David SuttonMember
The cost of a power pole transformer varies with its kVA rating, voltage class, insulation type, certifications and local market conditions. Small single phase distribution units used on residential poles are far less expensive than larger three phase units. Materials like copper and core steel, plus oil, bushings and accessories, strongly influence price. Utilities typically negotiate bulk purchase contracts rather than paying a single catalog price. Therefore, engineers usually talk about cost ranges and use budgetary estimates during planning, then seek firm quotes during detailed project design.
January 25, 2026 at 8:44 pm in reply to: Where can a used power transformer for sale be sourced for industrial use? #331914David SuttonMemberUsed transformers can be sourced from surplus dealers, utility decommissioning auctions, industrial liquidation, refurbishers, and certified recyclers who provide test reports and oil analysis.
January 25, 2026 at 10:27 am in reply to: Where are 3 phase power transformers used in industry? #331837David SuttonMemberThree-phase power transformers are widely used in industrial plants that operate medium-voltage feeders, large motors, VFDs, compressors, refining equipment, smelters, cement kilns, mining rigs, and heavy manufacturing lines. They step utility MV down to usable LV levels (e.g., 480/400/208 V) and also support plant microgrids. Their three-phase configuration ensures balanced currents, lower copper usage, and better efficiency than single-phase banks for continuous industrial duty.
David SuttonMemberNo-load core losses, load (copper) losses, stray and eddy losses, dielectric losses, and cooling/auxiliary losses.
January 22, 2026 at 11:02 pm in reply to: How is power transformer load calculation performed? #331349David SuttonMemberLoad is derived from downstream kW/kVA demand and diversity factors, ensuring the transformer carries peak and contingency loads.
January 22, 2026 at 5:53 am in reply to: What does maintenance of power transformers involve? #331170David SuttonMemberIt involves condition monitoring, electrical testing, mechanical inspections, insulation assessments, and corrective actions such as oil processing, gasket replacement, and OLTC contact refurbishment.
January 22, 2026 at 4:17 am in reply to: What does a typical power transformer diagram include? #331147David SuttonMemberIt includes core, windings, tap changer, bushings, radiators, and cooling components. Electrical diagrams show terminal designations, vector group, and grounding.
David SuttonMemberIndustries such as high power rectifier systems for electrolysis, arc furnaces, HVDC converter stations, semiconductor fabrication plants, large UPS systems, and test laboratories frequently need custom power transformers. They may require particular leakage reactance, multiple secondaries, complex cooling arrangements or integrated monitoring. Environmental conditions such as offshore, desert or arctic locations also drive custom mechanical and insulation designs. In these sectors transformer performance and reliability are tightly linked to process continuity and product quality.
January 21, 2026 at 7:03 pm in reply to: What applications use an Eaton control power transformer? #331014David SuttonMemberIndustrial switchgear, MCCs, and automation panels use these for PLCs, relays, and control circuits at 24-120V levels.
January 21, 2026 at 4:40 pm in reply to: Which industries rely on Saudi power transformers company products? #330974David SuttonMemberIn Saudi Arabia, power transformer companies serve national grid operators, oil and gas fields, petrochemical complexes, desalination plants, heavy industry, and rapidly expanding urban developments. They supply GSUs, grid autotransformers, and distribution transformers for HV substations, refineries, industrial cities, and renewable projects. Robust designs for high ambient temperatures, desert conditions, and high short-circuit duties are key requirements in these applications.
January 21, 2026 at 12:27 pm in reply to: Which companies supply power transformers in Australia? #330896David SuttonMemberIn Australia, utilities and industrial users source power transformers from a mix of local manufacturers, regional assembly facilities, and global OEMs. Suppliers cover ratings from pole-mounted distribution units to large transmission autotransformers for 132-500 kV systems. They typically offer design, manufacturing or assembly, on-site testing, installation assistance, and long-term service. Industry buyers focus on compliance with Australian standards, bushfire and climate conditions, and integration with local protection and SCADA schemes.
January 21, 2026 at 11:40 am in reply to: Can the low-frequency drying (LFD) method be applied to power transformers where the amount of cellulose insulation is very large? #330885David SuttonMemberYes, low-frequency drying is especially suitable for large power transformers with a high mass of cellulose insulation, and in fact this is one of the cases where LFD shows its main advantage. Because the windings are heated internally by low-frequency current, the heat is generated directly inside the thick paper layers, where moisture diffusion is slow in conventional ovens. This gives much more uniform and effective drying than external heating. The limitation is time and power availability: for very large units the process can take many days and requires careful temperature control, but technically it is one of the most efficient methods for deep drying of massive insulation systems.
January 21, 2026 at 10:52 am in reply to: Where is a transformer in a power station placed within the energy conversion process? #330874David SuttonMemberIn a conventional power station, the main transformer sits between the generator and the transmission switchyard. Turbine-generator sets produce electricity at relatively low voltage (for example 11-24 kV). The generator step-up (GSU) transformer immediately raises this to high or extra-high transmission voltage for efficient long-distance transfer. Auxiliary and station service transformers are placed on the generator or grid side to feed pumps, fans, lighting, and control systems that support the conversion cycle.
January 20, 2026 at 6:14 pm in reply to: What factors affect winding of a power transformer? #330636David SuttonMemberFactors include conductor size, insulation system, turns count, layer geometry, cooling ducts, mechanical bracing, parasitic inductance/capacitance, and short-circuit withstand. Designers optimize electrical performance, thermal paths, and mechanical strength.
January 20, 2026 at 4:08 pm in reply to: What formula is used to calculate power transformer efficiency? #330606David SuttonMemberEfficiency eta = dfrac{P_{out}}{P_{in}} times 100% = dfrac{P_{out}}{P_{out} + P_{loss}} times 100%.
January 20, 2026 at 12:42 pm in reply to: What type of sensor is used in the TOR-5 online transformer monitoring system to detect hydrogen? #330552David SuttonMemberIn TOR-5, hydrogen detection is typically based on an electrochemical sensor rather than optical or chromatographic methods. This type of sensor is well suited for continuous online operation because it is compact, relatively stable, and sensitive in the low ppm range that is critical for early fault detection. It does not provide full gas composition, but it reliably tracks hydrogen trends over time, which is often the earliest indicator of partial discharges or thermal degradation inside the transformer.
January 20, 2026 at 12:25 pm in reply to: What applications require distribution power transformers? #330548David SuttonMemberDistribution transformers provide final voltage transformation from medium voltage feeders to utilization voltages for homes, buildings, and light industry.
David SuttonMemberCooper branded transformers from Eaton are widely used by electric utilities for distribution networks, pad mounted installations and underground systems. Municipalities, rural cooperatives, commercial campuses and industrial facilities also rely on these units. They are common in North American style overhead and underground distribution systems that require robust, standardized equipment. Many renewable projects and private distribution networks use Cooper equipment for reliable medium voltage power distribution to diverse end users.
November 11, 2025 at 5:14 pm in reply to: Interested in the biodiesel reactor and need more information about the total cost. #327520David SuttonMemberThe biodiesel reactor system includes mixing, heating, and cavitation modules. Capacity options range from 100 to 1000 L/h. Pricing depends on configuration and automation level.
November 8, 2025 at 8:04 am in reply to: Informative offer TOR-3 / GlobeCore representative in Croatia #327194David SuttonMemberThe TOR-3 is a laboratory breakdown-voltage tester for insulating oils up to 60 kV, compliant with IEC 60156. GlobeCore can provide pricing, datasheet, and contact information for the official representative in Croatia.
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