AVSp-150 vortex layer device (semi-automated)
AVSp-150
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Advantages
- versatility of application: capability of grinding, mixing, and activation of processed materials;
- fine grinding;
- improving the efficiency of processes: processing is performed in a matter of seconds or fractions thereof;
- reducing the electricity costs;
- optimization of using the raw and consumable materials;
- ease of integration into the existing production lines.
GlobeCore is the world’s only high-tech company for production of operating electromagnetic mills with real applications in the industrial sector which deliver the expected results.
The AVSp-150 electromagnetic mill (semi-automated version) is designed for intensifying a wide range of physical and chemical processes. This device efficiently works with a variety of solid bulk materials and ensures their dispersion, dry mixing, including micropowders, as well as activation and modification of additives in pure rubbers, pulverization of ferrite powders for production of ferrites and other processing of powdered materials in the dry or liquid state.
The device design includes no dynamic seals and is centered around two key components — the operating section and the control section.
The operating section contains a frame with an inductor housing mounted thereon. A protective case is attached to the back cover of the inductor housing and frame and contains feeders with a drive and a trolley. Under the protective case, there are boxes for storage of reactors during transportation, or when the device is not in use. The front cover of the inductor housing contains a front protective case for human safety during operation.
The control section combines an oil tank with a frame and a casing body, a cooling system and a pump. The front panel of the control section features a remote control pad with controls for the device.
|
№ |
Parameter |
Value |
| 1 | Operating chamber diameter, mm |
128 |
| 2 | Inductor counterbore diameter, mm |
150 |
| 3 | Length of chamber’s operating zone, mm |
150 |
| 4 | Magnetic induction in the central part of counterbore, T |
0.12 |
| 5 | Power circuit voltage, ~50 (60) Hz |
Customizable |
| 6 | Active power, kW |
9.5 |
| 7 | Total power, kWA |
16 |
| 8 | Capacitor bank, kVar |
40 |
| 9 | Winding connection |
delta |
| 10 | Heat carrier volume (T-1500 transformer oil), L |
105 |
| 11 | Dimensions, mm, not more than: | |
| Control section:
– length – width – height Operating section: – length – width – height |
1,079 552 1,532 1,635 835 1,376
|
|
| 12 | Weight, kg, not more than: | |
| Control section Operating section |
300 530 |
- versatility of application: capability of grinding, mixing, and activation of processed materials;
- fine grinding;
- improving the efficiency of processes: processing is performed in a matter of seconds or fractions thereof;
- reducing the electricity costs;
- optimization of using the raw and consumable materials;
- ease of integration into the existing production lines.
Processing of micropowders for use in various industries, inсluding, but not limited to:
- aluminum oxide micropowders for use in abrasive and ceramic materials;
- silicon carbide micropowders for production of semiconductors and superhard abrasive materials;
- boron nitride micropowders for use in electronics and as lubricants in high-temperature media;
- zirconium oxide micropowders for use in dentistry and as constituents of high-temperature ceramics;
- micropowders of titanium and its alloys for use in additive technologies (3D printing), the aviation and medical industries.
Additionally, AVSp-150 can be used for:
- obtaining (by mixing) of refractory compounds (titanium carbide, molybdenum silicide) with simultaneous grinding to the required granularity;
- obtaining (by grinding and subsequent mixing) of filled metallopolymers based on fluoroplastic and graphite;
- dispersion of solid powdery materials (for example, dyes used to obtain multicolored plastics imitating a semi-precious stone — malachite);
- mixing of various constituents of bulk materials (organic-bond powders, metal-based bond powders, micropowders, ceramic frit constituents, graphite and metal powders during the synthesis of superhard materials, disintegration of diamonds (including the needle-shaped ones), ovalization of diamond grains);
- mixing of charge stock constituents applied in production of diamond tool bodies;
- mixing of diamond-bearing molding powders;
- activation and modification of fillers to be added to pure rubbers;
- processing of resistive compositions in production of resistors;
- mixing and grinding of ferrite powders in production of ferrites.
