AVSp-150 vortex layer device (semi-automated)
1 µm milling | Mixing | Portion | Semi-automated
GlobeCore is the world’s only high-tech company for production of operating vortex layer devices with real applications in the industrial sector which deliver the expected results.
The AVSp-150 vortex layer device (semi-automated version) is designed for intensifying a wide range of physical and chemical processes. This device efficiently works with a variety of solid bulk materials and ensures their dispersion, dry mixing, including micropowders, as well as activation and modification of additives in pure rubbers, pulverization of ferrite powders for production of ferrites and other processing of powdered materials in the dry or liquid state.
The device design includes no dynamic seals and is centered around two key components — the operating section and the control section.
The operating section contains a frame with an inductor housing mounted thereon. A protective case is attached to the back cover of the inductor housing and frame and contains feeders with a drive and a trolley. Under the protective case, there are boxes for storage of reactors during transportation, or when the device is not in use. The front cover of the inductor housing contains a front protective case for human safety during operation.
The control section combines an oil tank with a frame and a casing body, a cooling system and a pump. The front panel of the control section features a remote control pad with controls for the device.
| No. | Parameter |
Value |
| 1 | Process chamber diameter, mm (in) |
128 (5) |
| 2 | Length of chamber’s working zone, mm (in) |
150 (5.9) |
| 3 | Operating pressure, MPa (psi), max: |
0.6 (87) |
| 4 | Process chamber volume, L (gal) |
7.5 |
| 5 | Capacity, kg/h* |
50 |
| 6 | Rated voltage, V |
380 |
| 7 | Frequency, Hz |
50 |
| 8 | Active power, kW |
9 |
| 9 | Total power, kWA |
21 |
| 10 | Dimensions, mm (in), max: | |
| Control section:
– length – width – height |
1,073 (42.2) 552 (21.7) 1,532 (60.3) |
|
| Process section:
– length – width – height |
1,637 (64.4) |
|
| 11 | Weight, kg (lbs), max: | |
| Control section
Process section |
300 (661) 530 (1,168) |
*Depends on the processed product
- versatility of application: capability of grinding, mixing, and activation of processed materials;
- fine grinding;
- improving the efficiency of processes: processing is performed in a matter of seconds or fractions thereof;
- reducing the electricity costs;
- optimization of using the raw and consumable materials;
- ease of integration into the existing production lines.
Application:
What are AVS units used for, and what types are available?
Vortex layer units – AVS-100, AVS-150, AVSp-100, and AVSp-150 – are designed for efficient mixing, grinding, and disinfection of various materials. AVS units are used for wastewater treatment, in the rubber, electronics, mining, and food industries, construction, medicine, jewelry making, for intensifying chemical processes, grinding extremely hard materials (titanium, corundum, tungsten carbide), and other applications.
What is the operating principle of AVS units?
The AVS is an electromagnetic induction device. Small needle-like elements made of a ferromagnetic alloy are placed inside the inductor, where they move chaotically. As a result, they break down solid particles or promote intensive homogenization, extraction, or activation of the materials being processed. The unit also accelerates chemical reactions while requiring several times less reagents than other units operating on a similar principle.
What advantages do AVS units offer over devices operating on a similar principle?
AVS units process substances and materials dozens of times faster than ball mills, vibration mills, hammer mills, various grinders, and dispersers. GlobeCore units consume dozens of times less electricity than the equipment listed above. The average electricity consumption of the AVSp-100 is 4.5 kWh, while that of the AVSp-150 is 9 kWh, depending on the materials being processed and the chemicals used. In addition, a single AVS unit can perform various technological processes. For example, it can remove heavy metals from wastewater in one cycle and disinfect it in the next.
How does the AVS unit handle material grinding?
The GlobeCore unit can be used to grind various materials down to 0.1 microns and produce stable multicomponent emulsions. AVS units are successfully used at aluminum plants for the environmentally friendly processing of salt slag. The units are also capable of grinding quartz sand (from 100–1,000 microns down to several dozen microns or even just a few microns), which accelerates the production of microcement, dry construction mixes, sand-lime bricks, and glass. The AVS can restore the properties of caked cement and grind coal for the production of coal-water fuel. The GlobeCore unit can also produce various types of micropowders and perform additional grinding of rocks to increase mineral extraction efficiency.
In what cases is the use of AVS units not advisable?
During operation, the ferromagnetic alloy elements gradually wear out. For example, the consumption of needle-like elements during wastewater neutralization is 0.25 g/m³. Iron particles enter the material being processed. Therefore, AVS units are not suitable for producing certain types of pigments and products. However, they are suitable for drinking water treatment, as the iron content in water after treatment in an AVS unit remains below the maximum permissible concentration of 0.3 mg/L.
Production of pharmaceutical emulsions
Bentonite plastic lubricants production
Powder production machine AVS-100
Membranes destruction machine AVS-150
