AVS-100 Mixing Machine. Vortex Layer Device
AVS-100
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Advantages
- simultaneous pulverization, mixing and activation of processed media;
- super-fine pulverization;
- process intensification. Retention times measured in fractions of a second;
- reduced power consumption;
- raw material economy;
- simple to retrofit into existing processing lines.
Fig. 1. Electromagnetic vortex system: 1 – protective bushing; 2 – inductor of rotating electromagnetic field; 3 – inductor body; 4 – non-magnetic material work operating chamber; 5 – ferromagnetic elements |
Figure 2. A photo of vortex layer (1000 frame per second camera) | Fig. 3. The chamber of AVS for liquid phase processes: 1 – chamber; 2 – bush; 3– strainer; |
Fig. 4. AVS chamber with knives: 1 – knoves; 2 – chamber; 3– mesh filter; 4 – bush. |
Fig. 5. AVS chamber with tubes: 1 – chamber; 2 – mesh; 3 – bush; 4 – tubes; 5 – filter tube |
Fig. 6. AVS chamber with rotor: 1 – chamber; 2– bronze bushings (lubricated and cooled by the processed liquid); 3 – lid; 4 – rotor |
The AVS-100 with ferromagnetic elements is designed to intensify6An intensification is an increase in strength or magnitude (or intensity). various physical and chemical processes.
The units can be efficiently used for
- production of multicomponent emulsions7An emulsion is a mixture of two or more liquids that are normally immiscible (unmixable or unblendable). and suspensions8A suspension is a heterogeneous mixture that contains solid particles sufficiently large for sedimentation.;
- acceleration of production of finely dispersed9A dispersion is a system in which distributed particles of one material are dispersed in a continuous phase of another material. The two phases may be in the same or different states of matter. mixtures;
- activation10Activation generally refers to the process whereby something is prepared or excited for a subsequent reaction. of materials both in dry form and dispersed in water;
- leading to improved properties of resin and decreased vulcanizing time;
- for complete purification of industrial waste water11Wastewater (or waste water) is any water that has been affected by human use. from phenol, formaldehyde, heavy metals12Heavy metals are generally defined as metals with relatively high densities, atomic weights, or atomic numbers., arsenic, cyanides;
- acceleration of heat treatment,
- production of protein material from yeast cells;
- improvement of microbiological stability of food products and activation of yeast in bread baking;
- improvement of crude products and finished products from meat and fish;
- intensification of extraction13An extract is a substance made by extracting a part of a raw material, often by using a solvent. processes, including production of broth, juice, pectin etc.
- production of suspensions and emulsion of increased microbiological safety in food production without the used of staibilizers and increase of product output.
The rotating electromagnetic field causes the ferromagnetic elements in the active zone to move and create the so called “vortex layer”
AVS Systems could be used as:
Parameter | Type |
AVS-100 | |
Max processing rate, m3/hour
– water water treatment |
12 |
– suspension production | 5 |
Operating pressure, MPa (kg/cm2), max: | 0,25 (2,5) |
Work zone diameter, mm | 90 |
Magnetic induction in work zone, Т | 0,15 |
Electric supply | From AC network |
Frequency, Hz | 50 |
Voltage, V | 380 |
Rotation of magnetic field in work area, RPM | 3 000 |
Power consumption, kW | 4,5 |
Dimensions, mm | 1200×900×1610 |
Weight, kg | 520 |
- simultaneous pulverization, mixing and activation of processed media;
- super-fine pulverization;
- process intensification. Retention times measured in fractions of a second;
- reduced power consumption;
- raw material economy;
- simple to retrofit into existing processing lines.
AVS vortex layer devices manufactured by GlobeCore can be used:
In construction for:
- quartz sand grinding;
- caked cement grinding and activation;
- wood flour manufacturing;
- construction mix production;
- expanded clay production;
- aerated concrete production;
- sand-lime brick production;
- manufacture of asbestos-cement products;
- microcement production;
- gypsum activation;
- dry mortar production;
- bitumen emulsion production;
- gypsum processing and activation;
- calcium carbonate grinding;
- ceramics production;
- water magnetization;
- chalk grinding;
- linoleum production;
- bitumen with additives mixing;
- diamond grains ovalization;
- charge stock mixing.
In additive technology for:
- preparation of finely dispersed mixes;
- graphene production;
- graphite milling;
- pyrocarbon (carbon) crushing;
- glass milling;
- carbide powder production;
- pulverization and mixing of refractory powders;
- mixing of various constituents of bulk materials (organic-bond powders, metal-based bond powders, micropowders, ceramic frit constituents, graphite and metal powders during the synthesis of superhard materials, disintegration of diamonds (including the needle-shaped ones), ovalization of diamond grains);
- diamond-bearing molding powders;
- cellulose milling;
- resistor dispersion production.
In the fuel industry for:
- blending of diesel fuel and fuel oil;
- fuel homogenization;
- heavy marine fuel preparation;
- composite fuels production;
- mixed oxide fuel production;
- coal grinding to obtain water-coal fuel;
- biofuel production;
- biodiesel production.
In the paint and varnish industry for:
- paint production;
- mineral pigment dispersion;
- inorganic pigments synthesis;
- road surface marking paint production;
- improving the protective properties of paints and varnishe.
In agriculture for:
- pre-sowing electromagnetic seed processing;
- sugar beet processing;
- peet processing for humic fertilizers production;
- humate production;
- leonardite grinding;
- peat gel production;
- sapropel processing;
- amaranth milling;
- chicken manure decontamination;
- chicken manure disinfection;
- swine manure decontamination;
- fodder production;
- herbicidal suspensions production;
- organic fertilizers production from chicken manure.
In the metallurgical industry for:
- titanium dioxide production;
- gold production;
- oil shale grinding;
- sulfur smelting autoclave process intensification;
- ferrite powders grinding;
- ferrite powders mixing;
- refractory suspension production;
- mold flash removal to ensure hardening of parts.
In the petrochemical industry for:
- rubber dispersion production;
- crude oil activation;
- used oils processing;
- gasoline processing;
- cutting fluids production;
- graphene lubricant processing;
- lubricant grease production;
- heavy oil deposits preventing formation;
- activation of crude and residual oils;
- drilling mud production;
- rongalite production;
- neutralization of sulfite solution;
- resin glue production;
- rubbers fillers activation;
- lubricants production;
- processing of crude oil to increase the yield of low-boiling fractions;
- fluoroplastic milling;
- medicinal plants extraction.
In wastewater treatment:
- wastewater treatment from hexavalent and trivalent chromium;
- wastewater treatment from iron;
- wastewater treatment from nickel;
- wastewater treatment from zinc;
- wastewater treatment from copper;
- wastewater treatment from cadmium;
- wastewater treatment from cyanide compounds;
- wastewater treatment from arsenic;
- wastewater treatment from lead;
- wastewater treatment from magnesium;
- wastewater treatment from fluorine;
- wastewater treatment from phenol;
- wastewater treatment from phosphates;
- wastewater treatment petroleum products;
- wastewater treatment from healthcare facilities (infectious diseases hospitals, specialized centers for early treatment of tuberculosis, etc.);
- domestic wastewater treatment;
- distillery wastewater treatment;
- wastewater treatment from pig farms;
- wastewater treatment from vegetable oil factories;
- dairy wastewater treatment;
- wastewater treatment from electroplating facilities;
- wastewater treatment from fodder yeast production facilities.
In the food industry for:
- pectin extraction;
- coffee milling;
- lignin production from apricot kernels;
- pulpy juices production from berries;
- vegetables electromagnetic processing;
- semi-finished meat products electromagnetic processing;
- finished meat products electromagnetic processing (sausages, frankfurters);
- meat broth production process intensification;
- bone food paste production;
- food components mixing;
- mayonnaise production;
- protein substances extraction from microorganisms;
- yeast activation;
- ingredients activation in chocolate products;
- freezing-out of vegetable oil;
- water-alcohol solutions electromagnetic processing;
- obtaining of starch and molasses;
- carbohydrates hydrolysis machine of the level of alcohols;
- emulsion-based sauces production;
- unrefined vegetable oil purification;
- instant dissolution of powdered milk (or casein) in sour cream;
- dispersing (micro-level mixing) of mustard, powdered milk, powdered eggs with other ingredients;
- membranes destruction;
- hot pepper milling;
- cocoa shell grinding;
- ethyl alcohol production.
In waste processing for:
- production of tiles from waste materials;
- nuclear waste immobilisation;
- cells destruction;
- fuel preparation for sast-neutron reaactors;
- old asphalt concrete grinding;
- mineral binders obtaining from smelter slags;
- liquid organic preliminary waste processing before anaerobic fermentation;
- zeolite grinding and activation;
- radwaste vitrification intensifying;
- liquid radwaste cementing;
- ash dumps disposal;
- paper stock grinding in the pulp and paper industry.