CLM-100.1 Bitumen Emulsion Laboratory System
CLM-100.1
-
Benefits
- processing a variety of materials;
- the mill can be equipped with various rotor/stator tooling, depending on the material and the required process;
- the rotor/stator tooling, as well as the number of stages are selected for optimal intensity of mechanical and thermal processing;
- tooling can be made from a single part or multiple parts, as well as of different steel grades, depending on the purpose of the mill.
The CLM-100.1 colloid mill is designed for homogenization and emulsification of liquid materials (thick suspensions with high shear tension) in laboratory conditions, for such purposes as bitumen emulsion production.
The machine can be used to prepare, dissolve and process a variety of materials in different industrial applications.
Bitumen emulsions — Fields of application
- Road construction:
- surfacing emulsions;
- pothole patching;
- bonding of asphalt layers;
- using in Slurry Seal and Multimac technologies;
- ground and base stabilization;
- emulsions intended for reuse of asphalt materials (recycling);
- long-term storage emulsions (wintertime pothole patching mixtures);
- tackiness remover emulsions.
- Hydraulic engineering facilities:
- emulsions intended to arrange waterproof membranes for foundations, swimming pools, pipe and pile linings, etc.;
- emulsions are applied to the surface by jet method, single- or double-component method (to accelerate film formation).
- Roofing:
- emulsions intended to obtain waterproof membranes on the surface of roofs of various complexity. These emulsions are applied to the surface by jet method.
| No |
Parameter |
Value |
| 1 |
Processing rate, liters/batch (gallon/batch) |
2…4 (0.5… 1)* |
| 2 |
Input volume, liters (gallons) |
5 (1.3) |
| 3 |
Kinematic viscosity, mm2/sec, max |
150 |
| 4 |
Max process temperature, °С (°F) |
180 (356) |
| 5 |
Shaft seal type |
Mechanical |
| 6 |
Rotor/stator tooling |
Nozzle |
| 7 |
Spare knives kit |
Optional** |
| 8 |
Knife axial gap preset, mm (in) |
0,2…2 (7.8·10-3… 7.8·10-2) |
| 9 |
Knife radial gap, mm (in) |
0,25 (9.8·10-3) |
| 10 |
Knife rotation velocity, m/sec (in/sec), max |
45 (1770) |
| 11 |
Mill shaft and bearing rotation speed, rpm |
6650 |
| 12 |
Electric motor shaft speed, rpm |
2770 |
| 13 |
Drive power, kW |
2.2 |
| 14 |
Power voltage, V |
Custom |
| 15 |
Dimensions, mm (in), max: |
|
|
550 (22) |
|
|
600 (24) |
|
|
750 (30) |
|
| 16 |
Weight, max, kg (lbs) |
70 (154) |
- processing a variety of materials;
- the mill can be equipped with various rotor/stator tooling, depending on the material and the required process;
- the rotor/stator tooling, as well as the number of stages are selected for optimal intensity of mechanical and thermal processing;
- tooling can be made from a single part or multiple parts, as well as of different steel grades, depending on the purpose of the mill.
Application Fields of GlobeCore Colloid Mills
GlobeCore colloid mills can be used in:
- food industry;
- chemical industry;
- pharmaceutical industry;
- cosmetic industry;
- construction industry;
- minerals crushing;
- and other fields.
Applications of GlobeCore colloid mills in food industry:
- vegetable puree production;
- grinding of spices (black pepper, cinnamon, ginger, basil,);
- garlic paste production;
- horseradish grinding;
- mayonnaise production;
- mustard production;
- jam production;
- caramel production;
- cookies filling production;
- soy milk and soy sauce production;
- almond oil production;
- peanut paste;
- hazelnut paste;
- pine nut paste production;
- linseed paste;
- sunflower seeds grinding;
- pumpkin seeds grinding;
- rapeseed grinding;
- lentils grinding;
- grain sorghum grinding;
- bean paste production;
- yogurt production;
- cheese production;
- cream production;
- turmeric grinding;
- starch production;
- salt grinding;
- sugar grinding;
- seaweed grinding;
- coconut grinding;
- fish paste production;
- meat paste production;
- cashew paste production;
- seed, nut, or kernel butter production;
- pistachio paste production;
- dried bread grinding;
- lemon peel grinding;
- cocoa powder obtaining;
- cocoa paste obtaining;
- ice-cream production;
- creamed curds obtaining;
- ketchup obtaining;
- snacks production;
- fruit juices production;
- baby food production;
- salad dressing production;
- fruit tea obtaining;
- chili pepper grinding;
- avocado oil obtaining;
- sesame paste production;
- apple puree obtaining;
- tomato paste production;
- rice flour obtaining;
- cornflour obtaining;
- sausages and frankfurters production;
- beer production;
- pork skin protein stabilizer production
Applications of GlobeCore colloid mills in chemical industry:
- silicone oil production;
- lubricating and cooling emulsion production;
- emulsol production;
- coloring pigment production;
- detergent production;
- chlorine liquid production;
- ink production;
- biogel production;
- acrylic powder production;
- synthetic lubricant production;
- emulsified explosives production;
- paraffin production;
- liquid rubber production;
- crude oil sludge emulsion obtaining;
- powdered laundry detergent production;
- liquid fertilizers production;
- shoe cream production;
- plastics production;
- сhemical agents production;
- flotation agents (carbon) production;
GlobeCore colloid mills application in pharmaceutical industry:
- balm production;
- syrup production;
- gel production;
- ointment production;
- suspension obtaining;
- solutions obtaining;
- sprays production;
- lotions production;
- grinding of medicinal plants, including aloe;
- pharmaceutical pastes production;
- iodine production;
- camphor production;
- menthol obtaining;
- thymolum obtaining;
- phenyl salicylate production;
- cough powder obtaining;
- activated carbon obtaining;
- boric acid obtaining;
- essential oils production;
- salicylic acid obtaining;
- streptocide production;
- validolum production;
- vaccines production;
- royal jelly obtaining;
- obtaining of internal infusion injections;
- obtaining of pancreatic enzyme products;
- fish liver oils obtaining;
- ethyl alcohol production.
Application of GlobeCore colloid mills in cosmetic industry:
- shower gel production;
- hair balm production;
- nail polish production;
- liquid soap production;
- cosmetic cream production;
- stain removers production;
- shampoo production;
- facial powder production;
- mascara production;
- lipstick production;
- blush production;
- toothpaste production;
- facial pack
Applications of GlobeCore colloid mills in construction industry:
- paint production;
- color pigment obtaining;
- silicone adhesive production;
- chalk paste obtaining;
- casein glue production;
- putty production;
- lime-clay mix production;
- lime-gypsum mortar obtaining;
- plaster production;
- varnish production;
- bitumen emulsion production;
- modified bitumen production;
- production of anti-corrosive waterproof coatings;
- sealants production;
- bitumen-polymer grout production;
- cold porcelain production;
- ceramic glaze obtaining.
GlobeCore colloid mills are used for crushing the following minerals:
- talcum;
- calcite;
- halite;
- biotite;
- dolomite;
- fluorite;
- manganese;
- gypsum;
Other possible applications of GlobeCore colloid mills include:
- eggshell grinding;
- chicken manure grinding;
- upcycled leather production;
- amaranth seeds grinding;
- fish feed production;
- cardboard shredding;
- nutshell grinding;
- grain brew preparation;
- cell-rich suspension obtaining;
- protein solutions obtaining;
- chicken bones grinding;
- nanomaterials production.
Equipment configurations that are not included in this configurator can be implemented via a separate request to [email protected].