CLM-16/25 Colloid mill
CLM-16/25
-
Advantages
- the mill can be used in various industries;
- compact sizes;
- the mill can have the rotor/stator tooling of various types: nozzle, chamber, cone (for milling), and just cone (for viscous products);
- depending on the required intensity of mechanical and thermal product processing, not only the rotor / stator tooling type , but also the number of operating stages (rings) are selected. The tools can be collapsible, or made from a solid workpiece and various grades of steel depending on the intended purpose of the item; the tool geometry optimal for the set task and the tool material can be chosen;
- the mill can be operated both indoors and in sheltered outdoor space.
CLM-16/25 colloid mill is designed for inline homogenization and emulsification of liquid products (thick slurries of high shear stresses), in particular, for preparation of bitumen emulsions.
It is acceptable to use the mill for preparation, dissolution, and processing of many products in various industries.
Principle of operation
The principle of operation of CLM-16/25 colloid mill is based on a rotor/stator system diagram. A rotor and a stator consist of concentric tool rings (cutters, knives) with special configurations of grooves and (or) holes that ensure the optimal mode of mechanical impact on processed product.
In working position, the tool rings of the rotor (moving tool) and the stator (stationary tool) enter coaxially against each other and rotate in a contact-free manner at a high relative speed (up to 45 m/s). Contact-free rotation is ensured by technological axial and radial gaps.
The processed product enters the operating chamber of the mill housing through the axial bore of the stator (product inlet), is run through the rotor/stator system and discharged in the radial direction (product outlet).
When passing through the rotor/stator system, the product is influenced by complex hydrodynamic processes associated with changes in shear stresses, shear forces, and flow velocity. Chemical reactions occur faster due to increased contact surfaces of chemical agents. As a result, intensive dispersion, emulsification, homogenization, grinding, and pulverization of the processed product are achieved.
Bitumen emulsions — Fields of application
- Road construction:
- surfacing emulsions;
- pothole patching;
- bonding of asphalt layers;
- using in Slurry Seal and Multimac technologies;
- ground and base stabilization;
- emulsions intended for reuse of asphalt materials (recycling);
- long-term storage emulsions (wintertime pothole patching mixtures);
- tackiness remover emulsions.
- Hydraulic engineering facilities:
- emulsions intended to arrange waterproof membranes for foundations, swimming pools, pipe and pile linings, etc.;
- emulsions are applied to the surface by jet method, single- or double-component method (to accelerate film formation).
- Roofing:
- emulsions intended to obtain waterproof membranes on the surface of roofs of various complexity. These emulsions are applied to the surface by jet method.
| Seq. No. |
Parameter |
Value |
| 1 |
Unit capacity, m3/h (gpm) |
16…25 (70… 110)* |
| 2 |
Kinematic viscosity of product, mm 2/s (St), not more than |
150 (1.5) |
| 3 |
Operating temperature, °С (°F), not more than |
150 (302) |
| 4 |
Operating pressure, bar (psi), not more than |
10 (145) |
| 5 |
Preliminary pressure head on the product supply side, bar (psi), not more than |
0.1 (1.45) |
| 6 |
Shaft seal type |
packing |
| 7 |
Rotor/stator tooling type |
nozzle |
| 8 |
Replaceable knife kit |
optional |
| 9 |
Knife axial gap |
preset |
| 10 |
Minimum knife axial gap, mm (in) |
0.5 (2·10-2) |
| 11 |
Minimum knife radial gap, mm (in) |
0.25 (10-3) |
| 12 |
Knife tip speed, m/s (mph), not less than |
45 (100) |
| 13 |
Mill shaft and bearing rotation speed, rpm |
7,425 |
| 14 |
Electric motor shaft rotation speed, rpm |
2,970 |
| 15 |
Lubrication and cooling of mill shaft bearings |
oil bath |
| 16 |
Oil volume in bearing assembly, dm3 (gal) |
0.2 (0.05) |
| 17 |
Mill heating |
thermal oil |
| 18 |
Required power, kW |
37 |
| 19 |
Power voltage, V |
custom |
| 20 |
Dimensions, mm (in), not more than: |
|
|
-length |
1,060 (42) |
|
|
-width |
860 (34) |
|
|
-height |
680 (27) |
|
| 21 |
Weight, not more than, kg (lb) |
470 (1036) |
* – depending on the product (liquid).
Equipment configurations that are not included in this configurator can be implemented via a separate request to [email protected].Aplication :
- the mill can be used in various industries;
- compact sizes;
- the mill can have the rotor/stator tooling of various types: nozzle, chamber, cone (for milling), and just cone (for viscous products);
- depending on the required intensity of mechanical and thermal product processing, not only the rotor / stator tooling type , but also the number of operating stages (rings) are selected. The tools can be collapsible, or made from a solid workpiece and various grades of steel depending on the intended purpose of the item; the tool geometry optimal for the set task and the tool material can be chosen;
- the mill can be operated both indoors and in sheltered outdoor space.
Aplication :
Application Fields of GlobeCore Colloid Mills
GlobeCore colloid mills can be used in:
- food industry;
- chemical industry;
- pharmaceutical industry;
- cosmetic industry;
- construction industry;
- minerals crushing;
- and other fields.
Applications of GlobeCore colloid mills in the food industry:
- vegetable puree production;
- grinding of spices (black pepper, cinnamon, ginger, basil);
- garlic paste making;
- horseradish grinding;
- mayonnaise production;
- mustard production;
- jam production;
- caramel production;
- cookies filling production;
- soy milk and soy sauce production;
- olive oil production;
- almond oil production;
- peanut paste;
- hazelnut paste;
- pine nut paste production;
- linseed paste production;
- sunflower seeds grinding;
- pumpkin seeds grinding;
- flaxseed grinding;
- rapeseed grinding;
- lentils grinding;
- grain sorghum grinding;
- bean paste production;
- coffe grinding;
- yoghurt production;
- ice cream production;
- cheese production;
- hummus production;
- cream production;
- turmeric grinding;
- hemp seed oil production;
- chili sauce making;
- pesto sauce production;
- starch production;
- salt grinding;
- sugar grinding;
- seaweed grinding;
- coconut grinding;
- legumes milling;
- fish paste production;
- meat paste production;
- cashew paste production;
- peanut butter production;
- pistachio paste production;
- bread crumb grinding;
- lemon peel grinding;
- apple cider milling;
- cocoa powder obtaining;
- cocoa paste production;
- ice-cream production;
- creamed curds production;
- ketchup production;
- snacks production;
- fruit juices production;
- baby food production;
- salad dressing production;
- chili pepper milling;
- large pepper grinding;
- chili paste making;
- avocado oil production;
- sesame paste production;
- tahini production;
- applesauce food production;
- tomato paste production;
- sausages and frankfurters production;
- wort production.
Applications of GlobeCore colloid mills in chemical industry:
- cooling emulsion production;
- emulsol production;
- pigment milling;
- ink production;
- biogel production;
- synthetic lubricant production;
- emulsified explosives production;
- liquid rubber production;
- liquid fertilizers production;
- shoe cream production;
- salicylic acid production.
GlobeCore colloid mills application in pharmaceutical industry:
- herbal extracts grinding;
- balm production;
- syrup production;
- gel production;
- ointment production;
- suspension production;
- solutions preparation;
- sprays production;
- lotions production;
- medicinal plants grinding;
- pharmaceutical pastes production;
- iodine production;
- camphor production;
- menthol production;
- thymolum production;
- phenyl salicylate production;
- cough powder production;
- activated carbon production;
- boric acid production;
- essential oils production;
- streptocide production.
Application of GlobeCore colloid mills in cosmetic industry:
- shower gel production;
- hair balm production;
- nail polish production;
- liquid soap production;
- cosmetic cream production;
- lip balm production;
- stain removers production;
- shampoo production;
- mascara production;
- toothpaste production.
Applications of GlobeCore colloid mills in construction industry:
- paint production;
- color pigment obtaining;
- silicone adhesive production;
- chalk paste obtaining;
- casein glue production;
- putty production;
- lime-clay mix production;
- lime-gypsum mortar obtaining;
- varnish production;
- bitumen emulsion production;
- modified bitumen production;
- anti-corrosive waterproof coatings production;
- sealants production;
- bitumen-polymer grout production;
- ceramic glaze obtaining.
GlobeCore colloid mills are used for crushing the following minerals:
Other possible applications of GlobeCore colloid mills include:
- eggshell grinding;
- chicken manure grinding;
- amaranth seeds grinding;
- fish feed production;
- cardboard shredding;
- nutshell grinding;
- nutmeg grinding;
- grain brew preparation;
- chicken bones grinding.
Aplication :
Aplication :
Equipment configurations that are not included in this configurator can be implemented via a separate request to [email protected].
Aplication :