CLM-10/20 Colloid mill
CLM-10/20
-
Advantages
- the mill can be used in various industries;
- compact sizes;
- depending on the tasks to be performed, the product is supplied with various rotor/stator tooling types and shaft seals;
- the mill wetted portion and components can be made of structural-grade steel, stainless chemical resistant steel, and the steel acceptable for use in the food industry;
- the mill can be operated both indoors and in sheltered outdoor space.
CLM-10/20 colloid mill is designed for inline homogenization and emulsification of liquid products (thick slurries of high shear stresses), in particular, for polymer-based bitumen modification.
It is acceptable to use the colloid mill for preparation, dissolution, and processing of many products in various industries.
Design and principle of operation
The principle of operation of CLM-10/20 colloid mill is based on a rotor/stator system diagram. A rotor and a stator consist of concentric tool rings (cutters, knives) with special configurations of grooves and (or) holes that ensure the optimal mode of mechanical impact on processed product.
In working position, the tool rings of the rotor (moving tool) and the stator (stationary tool) enter coaxially against each other and rotate in a contact-free manner at a high relative speed (up to 52 m/s). Contact-free rotation is ensured by technological axial and radial gaps.
The processed product enters the operating chamber of the mill housing through the axial bore of the stator (product inlet), is run through the rotor/stator system and discharged in the radial direction (product outlet).
When passing through the rotor/stator system, the product is influenced by complex hydrodynamic processes associated with changes in shear stresses, shear forces, and flow velocity. Chemical reactions occur faster due to increased contact surfaces of chemical agents. As a result, intensive dispersion, emulsification, homogenization, grinding, and pulverization of the processed product are achieved.
Bituminous grouts — field of application
- Bituminous grouts are classified both by fields of application and by methods of use (cold and hot coating).
- Some grouts require preliminary surface preparation with primers. A primer is a bituminous priming material containing a bitumen and a solvent and having a high penetrability and a short drying time.
- Types of grouts and their uses:
а) Coating grout (cold application):
- waterproofing of surfaces;
- treatment of joints and cracks;
- puttying of surfaces;
- attaching of rolled bitumen materials;
- anticorrosive protection of metal structures.
- b) Coating grout (cold application). It can be used at sub-zero ambient temperatures. It is used for repair and forms an ultrastrong waterproof coating on the steel, concrete, and wood structures sunk deeper into the ground.
с) Bituminous-rubber grout (cold application) is used for waterproofing of foundations, walls, tanks, pipelines, etc.
- d) Adhesive grout (cold application). Designed for attaching the extruded polystyrene to bituminous, bituminous-polymer insulating materials in foundation insulation systems.
Modified bitumen — Fields of application
- Road construction:
- production of asphalt concrete which is used for new construction and repair of first-class roads, bridges, overpasses, road junctions, etc.;
- production of stone matrix asphalt concrete (SMA) for pavement topping of first-class highways and roads;
- production of porous asphalt concrete;
- plaсing of crack-stopping membrane interlayers.
- Hydraulic engineering facilities:
- production of PMB-based grouts for coating of water storage facilities, swimming pools, water supply pipe linings.
- Roofing:
- production of PMB-based rolled roofing materials (Ruberoid, Euroruberoid).
- Bitumen shingles:
- production of grouts for laying and repair of roofing surfaces.
| No. |
Specification |
Value |
| 1 |
Unit capacity, m3/h (gpm) |
10…20 (44… 88)* |
| 3 |
Operating temperature, °С (°F), not more than |
200 (392) |
| 4 |
Maximum pressure, bar (psi), not more than |
20 (290) |
| 5 |
Product operating volume, L |
flow |
| 6 |
Shaft seal type |
packing (mechanical) |
| 7 |
Rotor/stator tooling type |
chamber |
| 8 |
Replaceable knife kit |
optional |
| 9 |
Knife axial gap (preset), mm (in) |
0.2…2 (8·10-3… 8·10-2) |
| 10 |
Knife radial gap, mm (in) |
0.3 (10-2) |
| 11 |
Knife tip speed, m/s (mph), not more than |
52 (116) |
| 12 |
Mill shaft and bearing rotation speed, rpm |
4,500 |
| 13 |
Electric motor shaft rotation speed, rpm |
3,000 |
| 14 |
Drive power, kW |
75 (90) |
| 15 |
Power voltage, В |
custom |
| 16 |
Dimensions, mm (in), not more than: |
|
|
-length |
1,200 (47) |
|
|
-width |
1,000 (39) |
|
|
-height |
850 (33) |
|
| 17 |
Weight, not more than, kg (lb) |
900 (1,985) |
* – depending on the product (liquid).
Equipment configurations that are not included in this configurator can be implemented via a separate request to [email protected].Aplication :
- the mill can be used in various industries;
- compact sizes;
- depending on the tasks to be performed, the product is supplied with various rotor/stator tooling types and shaft seals;
- the mill wetted portion and components can be made of structural-grade steel, stainless chemical resistant steel, and the steel acceptable for use in the food industry;
- the mill can be operated both indoors and in sheltered outdoor space.
Aplication :
Application Fields of GlobeCore Colloid Mills
GlobeCore colloid mills can be used in:
- food industry;
- chemical industry;
- pharmaceutical industry;
- cosmetic industry;
- construction industry;
- minerals crushing;
- and other fields.
Applications of GlobeCore colloid mills in food industry:
- vegetable puree production;
- grinding of spices (black pepper, cinnamon, ginger, basil,);
- garlic paste production;
- horseradish grinding;
- mayonnaise production;
- mustard production;
- jam production;
- caramel production;
- cookies filling production;
- soy milk and soy sauce production;
- almond oil production;
- peanut paste;
- hazelnut paste;
- pine nut paste production;
- linseed paste;
- sunflower seeds grinding;
- pumpkin seeds grinding;
- rapeseed grinding;
- lentils grinding;
- grain sorghum grinding;
- bean paste production;
- yogurt production;
- cheese production;
- cream production;
- turmeric grinding;
- starch production;
- salt grinding;
- sugar grinding;
- seaweed grinding;
- coconut grinding;
- fish paste production;
- meat paste production;
- cashew paste production;
- seed, nut, or kernel butter production;
- pistachio paste production;
- dried bread grinding;
- lemon peel grinding;
- cocoa powder obtaining;
- cocoa paste obtaining;
- ice-cream production;
- creamed curds obtaining;
- ketchup obtaining;
- snacks production;
- fruit juices production;
- baby food production;
- salad dressing production;
- fruit tea obtaining;
- chili pepper grinding;
- avocado oil obtaining;
- sesame paste production;
- apple puree obtaining;
- tomato paste production;
- rice flour obtaining;
- cornflour obtaining;
- sausages and frankfurters production;
- beer production;
- pork skin protein stabilizer production
Applications of GlobeCore colloid mills in chemical industry:
- silicone oil production;
- lubricating and cooling emulsion production;
- emulsol production;
- coloring pigment production;
- detergent production;
- chlorine liquid production;
- ink production;
- biogel production;
- acrylic powder production;
- synthetic lubricant production;
- emulsified explosives production;
- paraffin production;
- liquid rubber production;
- crude oil sludge emulsion obtaining;
- powdered laundry detergent production;
- liquid fertilizers production;
- shoe cream production;
- plastics production;
- сhemical agents production;
- flotation agents (carbon) production;
GlobeCore colloid mills application in pharmaceutical industry:
- balm production;
- syrup production;
- gel production;
- ointment production;
- suspension obtaining;
- solutions obtaining;
- sprays production;
- lotions production;
- grinding of medicinal plants, including aloe;
- pharmaceutical pastes production;
- iodine production;
- camphor production;
- menthol obtaining;
- thymolum obtaining;
- phenyl salicylate production;
- cough powder obtaining;
- activated carbon obtaining;
- boric acid obtaining;
- essential oils production;
- salicylic acid obtaining;
- streptocide production;
- validolum production;
- vaccines production;
- royal jelly obtaining;
- obtaining of internal infusion injections;
- obtaining of pancreatic enzyme products;
- fish liver oils obtaining;
- ethyl alcohol production.
Application of GlobeCore colloid mills in cosmetic industry:
- shower gel production;
- hair balm production;
- nail polish production;
- liquid soap production;
- cosmetic cream production;
- stain removers production;
- shampoo production;
- facial powder production;
- mascara production;
- lipstick production;
- blush production;
- toothpaste production;
- facial pack
Applications of GlobeCore colloid mills in construction industry:
- paint production;
- color pigment obtaining;
- silicone adhesive production;
- chalk paste obtaining;
- casein glue production;
- putty production;
- lime-clay mix production;
- lime-gypsum mortar obtaining;
- plaster production;
- varnish production;
- bitumen emulsion production;
- modified bitumen production;
- production of anti-corrosive waterproof coatings;
- sealants production;
- bitumen-polymer grout production;
- cold porcelain production;
- ceramic glaze obtaining.
GlobeCore colloid mills are used for crushing the following minerals:
- talcum;
- calcite;
- halite;
- biotite;
- dolomite;
- fluorite;
- manganese;
- gypsum.
Other possible applications of GlobeCore colloid mills include:
- eggshell grinding;
- chicken manure grinding;
- upcycled leather production;
- amaranth seeds grinding;
- fish feed production;
- cardboard shredding;
- nutshell grinding;
- grain brew preparation;
- cell-rich suspension obtaining;
- protein solutions obtaining;
- chicken bones grinding;
- nanomaterials production.
Aplication :
Aplication :
Equipment configurations that are not included in this configurator can be implemented via a separate request to [email protected].
Aplication :