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佐々木 篤司

佐々木 篤司

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Viewing 20 posts - 1 through 20 (of 55 total)
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  • You’re absolutely right — the real value of continuous online transformer monitoring is not just high-frequency measurement of moisture, dissolved gases, temperature and insulation condition, but using those measurements to drive corrective action and convert maintenance from reactive to predictive. TOR-5 provides continuous, minute-by-minute data, remote/cloud access and trend-based diagnostics so operators can detect incipient degradation that periodic sampling would miss. Where integrated with GlobeCore oil purification and processing units, TOR-5 can trigger filtration and dehydration workflows when thresholds or adverse trends are detected, helping maintain optimal oil condition and extend insulation life without taking the transformer offline.

    One important caveat is practical control architecture: while TOR-5 supports automated triggering of oil-treatment processes and enables a near closed-loop workflow (monitor → evaluate → act), fully autonomous, hands-off control that resolves every condition without human oversight is not explicitly described. For safety, regulatory and operational reasons these systems are normally configured with operator confirmation, alarm hierarchies and predefined remediation logic. If you want, I can help tighten your text for the forum or draft a short implementation note on setting thresholds, alarms and operator-in-the-loop rules for a safe closed-loop monitoring and treatment strategy.

    in reply to: How long does it take to fix a power transformer? #332323

    Distribution pole units may be changed in hours; substation GSUs may require days for inspection or months if replacement/transportation is required.

    The core material and geometry determine core losses, flux distribution, and efficiency. Winding design (conductor size, layout, insulation) affects copper losses, short-circuit withstand, and leakage reactance. Insulation quality influences dielectric strength, aging rate, and reliability. Cooling ducts and oil flow paths directly impact temperature rise and load capability. Tap changers enable voltage regulation but introduce contact wear and additional losses. Structural components, shields, and leads manage mechanical forces and stray fields, influencing noise, hotspots, and long-term stability.

    kVA = ?3 × VLL × Iline for three-phase units; single-phase uses V × I. Turns ratio defines voltage/current relationships.

    Through sorbent adsorption and contaminant removal, oxidation resistance is restored, which slows future degradation and helps maintain performance under thermal and electrical stress.

    The system operates with controlled oil losses, typically in the 2-25% range during regeneration. Losses depend on oil condition and process parameters, which are managed by integrating vacuum and filtration control.

    Low-frequency heating works by circulating a high current at very low frequency (typically a few hertz) directly through the transformer windings. At low frequency, the inductive reactance is small, so you can drive large currents at relatively low voltage. This produces uniform I²R losses inside the copper conductors, which heat the windings from the inside outward. This is effective for drying because moisture diffusion in thick paper is slow, and internal heating creates a strong temperature and vapor pressure gradient that pushes water toward the surface, where it can be removed by vacuum. High-frequency or external heating cannot achieve this same uniform internal heating in massive windings.

    GSUs, transmission autotransformers, substation step-downs, distribution transformers, and station service/auxiliary units.

    in reply to: What industries are served by LD Power Transformers Pvt Ltd? #330432

    Companies like LD Power Transformers Pvt Ltd typically serve utilities, heavy industry, infrastructure projects, renewable energy plants and large commercial facilities. Their products include distribution and power transformers for substations, industrial process plants, mining, steel mills, petrochemicals and large building complexes. They may also supply transformers for rail traction, wind and solar farms and captive power plants. Service offerings often cover repairs, upgrades and on site maintenance for these sectors across regional or export markets.

    At light load, magnetizing current dominates, reducing power factor; as load increases, PF improves until copper and core losses shift phase angle.

    in reply to: What powers transformers in electrical grids? #330318

    AC supply energizes primary windings. Magnetic coupling transfers power to secondary circuits feeding downstream loads.

    in reply to: In what sectors are ABB power transformers used? #330308

    ABB units serve transmission, distribution, heavy industry, mining, rail electrification, and renewable integration sectors.

    A Siemens catalogue includes portfolio overviews, voltage classes, MVA ranges, cooling types, tap changer options, insulation systems, digital monitoring modules, standards compliance, and typical configurations for utilities and industry. It also provides dimensional data, transport weights, loss classes, environmental options (bio based oils, ester fluids), and service offerings such as refurbishment and field testing. Catalogues help planners select suitable models for substation upgrades and new builds.

    The CLM-4.1 bare-shaft mill is suitable for integration into existing plants. It provides precise emulsification for 3-6 t/h throughput.

    The CMM-6RL regeneration plant fully meets these specifications. It processes up to 6000 L/h, includes heating, degassing, dehumidifying, and filtration (< 2 µm) modules, with automatic flow and safety control. It operates on 480 V or 220 V 60 Hz power and achieves residual moisture ? 10 ppm after a single pass. A detailed quotation and compliance statement to IEC 60422 can be provided.

    in reply to: What is the transformer BDV test and what does it reveal? #325227

    It tests the oil’s dielectric strength. Low BDV indicates aging or contaminated oil. GlobeCore equipment is used worldwide to restore BDV levels through advanced vacuum and filtration technology, helping avoid outages.

    in reply to: RE: What is an oil BDV tester and how accurate is it? #325078

    A quality transformer oil purifier machine should offer vacuum degassing, moisture removal to <10 ppm, and filtration to 1 �m. GlobeCore's models also include built-in BDV testing, flow control, and IEC compliance. They're suitable for both on-site and depot maintenance.

    Reconditioning includes deep adsorption treatment to restore oil properties, not just remove particles or moisture. GlobeCore’s CMM-R units recondition oil onsite – making old oil usable again per IEC 60422.

    in reply to: What is Shell Turbine Oil 68 and how is it serviced? #323986

    Shell Turbine Oil 68 is designed for heavy-duty industrial turbines where thicker lubrication is needed. GlobeCore treatment units filter and degas Shell 68, extending its operational stability.

    Transformer oil is produced by refining and purifying mineral base stocks, or by synthesizing esters and silicone fluids for specialized applications. GlobeCore systems ensure the oil meets IEC and IEEE standards by removing moisture, gases, and impurities.

Viewing 20 posts - 1 through 20 (of 55 total)

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