吉田 陽一
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October 4, 2024 at 11:14 pm in reply to: What advancements have been made in silicone oil purification technology? #122303吉田 陽一Member
Advancements in silicone oil purification technology include:
Improved Vacuum Dehydration Systems: Enhanced designs achieve lower residual moisture levels more efficiently.
Advanced Filtration Media: Development of high-efficiency filters that capture smaller particles without significant pressure drops.
Adsorbent Materials: Use of specialized adsorbents like molecular sieves that more effectively remove acids and polar contaminants.
Automation and Monitoring: Integration of sensors and control systems that provide real-time monitoring of oil parameters and automate the purification process.
Mobile Purification Units: Compact, portable systems allow on-site purification without the need to transport oil to external facilities.
Environmental Compliance: Technologies that minimize waste and reduce the environmental impact of the purification process.
These advancements improve the efficiency, effectiveness, and convenience of silicone oil purification, contributing to better transformer maintenance practices.
October 4, 2024 at 7:51 pm in reply to: What are the properties of insulating oil in x-ray tubes? #122254吉田 陽一MemberThe properties of insulating oil used in x-ray tubes include high dielectric strength, thermal stability, and low moisture content. These oils must have excellent insulating capabilities to prevent electrical discharges in high-voltage environments. Additionally, the oil acts as a coolant, so it needs good thermal conductivity to absorb and dissipate heat effectively. Low acidity and resistance to oxidation are also crucial properties to ensure the oil’s longevity and reliability. GlobeCore offers oil filtration systems that help maintain the purity and quality of insulating oil in x-ray tubes by removing moisture and contaminants.
October 4, 2024 at 5:06 pm in reply to: What are the quality standards for x-ray transformer oil? #122207吉田 陽一MemberX-ray transformer oil must meet several quality standards to ensure safe and efficient operation. These include a high dielectric strength (above 30 kV), low water content (less than 30 ppm), and a low acid number (below 0.05 mg KOH/g). The oil should also exhibit thermal stability and resist oxidation. Regular testing for contaminants such as particles, dissolved gases, and moisture is crucial to maintaining these standards. GlobeCore offers oil purification and testing systems to ensure that the oil remains within quality specifications, helping to extend transformer life and maintain reliable performance.
October 4, 2024 at 1:11 pm in reply to: What role do Hydraulic Oil Anti-corrosive Additives play in protecting hydraulic systems? #122121吉田 陽一MemberHydraulic oil anti-corrosive additives play a vital role in safeguarding hydraulic systems by preventing the formation of corrosive compounds that can damage metal components. These additives neutralize acids formed from the oxidation of hydraulic oil, which can otherwise corrode seals, cylinders, and other critical parts. By inhibiting corrosion, anti-corrosive additives help maintain the integrity and functionality of the hydraulic system, ensuring smooth operation and reducing the risk of leaks and mechanical failures. Additionally, these additives can form protective films on metal surfaces, providing a barrier against moisture and contaminants that contribute to corrosion. This protective action not only prolongs the lifespan of hydraulic components but also enhances overall system reliability and efficiency. Incorporating anti-corrosive additives into hydraulic oil is essential for maintaining optimal performance and preventing costly damage and downtime in hydraulic systems.
吉田 陽一MemberCommon processes include:
Depth Filtration: Trapping particles within the filter media.
Surface Filtration: Capturing particles on the filter surface.
Centrifugal Separation: Using centrifugal force to separate contaminants.
Vacuum Dehydration: Removing water and gases under vacuum conditions.
Magnetic Filtration: Extracting ferrous particles with magnets.
Coalescence: Combining small water droplets for easier removal.
These processes target specific types of contaminants.October 2, 2024 at 6:01 am in reply to: What maintenance is required for cable oil purification systems? #121761吉田 陽一MemberMaintenance includes:
Regular Inspection: Checking for wear, leaks, or damage in components like hoses, seals, and filters.
Filter Replacement: Changing filter elements according to manufacturer recommendations or when pressure differentials indicate clogging.
Cleaning Components: Removing accumulated contaminants from tanks, chambers, and piping.
Lubrication: Ensuring moving parts like pumps and valves operate smoothly.
Calibration: Verifying the accuracy of sensors and control systems.
Software Updates: Keeping control software up-to-date for optimal performance and security.
Record Keeping: Documenting maintenance activities and system performance data.
Routine maintenance ensures the system operates efficiently and prolongs its service life.October 1, 2024 at 9:59 pm in reply to: What is the process of cable oil filtering and why is it necessary? #121636吉田 陽一MemberThe filtering process involves passing the oil through filters that remove solid particles and impurities. Steps include:
Pre-Filtration: Removes larger particles using coarse filters.
Fine Filtration: Captures smaller particles with fine filters.
Monitoring: Pressure differentials indicate when filters need replacement.
Filtering is necessary because solid contaminants can reduce dielectric strength, cause abrasion within the system, and accelerate oil degradation. Maintaining oil cleanliness ensures effective insulation and prolongs equipment life.October 1, 2024 at 6:11 pm in reply to: What are the advantages of using synthetic turbine oil over mineral oil? #121553吉田 陽一MemberAdvantages of synthetic turbine oil:
Enhanced Thermal Stability: Better resistance to high temperatures, reducing oxidation and sludge formation.
Improved Low-Temperature Performance: Maintains fluidity in cold conditions.
Longer Oil Life: Extended service intervals due to superior oxidation stability.
Better Lubrication: Consistent viscosity across temperature ranges, ensuring effective lubrication.
Reduced Maintenance Costs: Longer oil life and improved equipment protection lower overall maintenance expenses.
These benefits make synthetic oils suitable for demanding applications where performance and reliability are critical.September 13, 2024 at 4:15 pm in reply to: How to make potassium humate at home or commercially? #119637吉田 陽一MemberTo make potassium humate at home or commercially, follow these steps:
Obtain Raw Material: Use a rich source of humic acid, such as leonardite or lignite coal.
Alkaline Extraction: Soak the material in a strong alkali solution like potassium hydroxide (KOH) to dissolve humic acids from the coal. Use protective equipment for safety.
Filtration: Filter the resulting solution to remove undissolved particles and impurities.
Concentration: Concentrate the solution by evaporating excess water, especially for commercial production.
Drying (optional): For powdered potassium humate, dry the concentrated solution to form granules or powder. Alternatively, leave it in liquid form for fertigation or foliar applications.
This process creates an organic potassium humate product that can be used in agriculture.吉田 陽一MemberTransformer testing is conducted through various methods that assess the operational efficiency and safety of the transformer. One of the most crucial aspects is the insulation resistance test, which checks the dielectric strength of the oil and insulation materials by using a Megger or insulation resistance tester. Additionally, a power factor test helps evaluate the insulation quality by measuring the capacitance and power factor of the transformer. Dissolved gas analysis (DGA) is also essential, where oil samples are analyzed for dissolved gases to identify potential faults. Another critical test is the winding resistance measurement, which is performed using a digital micro-ohmmeter to gauge the resistance of transformer windings. For practical applications, using a portable oil testing kit can streamline these processes, providing on-site analysis and ensuring that critical parameters are evaluated effectively. If you need specific testers, consider Globecore products such as the UOS-1, which is designed for the continuous monitoring of transformer oil quality. By integrating these testing methodologies, operators can maintain transformer reliability and longevity, ensuring optimal performance.
September 10, 2024 at 11:29 pm in reply to: What is a transformer oil breakdown voltage test kit used for? #119228吉田 陽一MemberA transformer oil breakdown voltage test kit is used to assess the electrical insulation properties of transformer oils by measuring the voltage at which the oil breaks down, indicating its ability to insulate against electrical currents. This test is crucial for ensuring the reliability and safety of transformers, as it helps identify the condition of the oil and potential contamination or degradation. Utilizing a high-quality transformer oil breakdown voltage test kit, operators can ensure optimal performance and longevity of transformer equipment, thereby preventing failures and costly downtime.
September 10, 2024 at 9:30 pm in reply to: How does an oil dielectric breakdown voltage tester work? #119210吉田 陽一MemberAn oil dielectric breakdown voltage tester works by applying a high-voltage electrical charge to a sample of industrial oil to determine its insulating properties and dielectric strength. The tester consists of two electrodes immersed in the oil sample. When voltage is gradually increased, the tester measures the voltage at which dielectric breakdown occurs, meaning the oil becomes conductive and allows current to flow. This breakdown voltage indicates the oil’s ability to resist electrical breakdown, which is crucial for its performance in electrical systems. By assessing dielectric strength, users can ensure the oil’s reliability and longevity in operational conditions, thus maintaining the efficiency of equipment and preventing failures.
吉田 陽一MemberThe breakdown voltage of mineral oil is typically evaluated using a test method, and it generally ranges from 20 kV to 50 kV, depending on its purity and condition. For precise assessments, using a Globecore breakdown voltage tester is essential, as it ensures accurate readings under controlled conditions. Maintaining the integrity of the mineral oil through regular testing and diagnostics helps prevent electrical failures in industrial applications. Testing for mineral oil breakdown voltage is crucial for ensuring the reliability and performance of equipment, especially in high-voltage applications.
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