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鈴木 聡太郎

鈴木 聡太郎

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  • For transparent iron oxide, the key is not so much grinding the primary particles, but fully deagglomerating and dispersing them, since these pigments are usually nano-sized but strongly agglomerated. The most effective technology is a bead (stirred media) mill in wet mode – on lab scale a basket mill or small horizontal bead mill, and on production scale a horizontal bead mill with recirculation and cooling. This allows you to achieve very fine dispersion, typically in the sub-micron range (<1 µm), which is essential for transparency. If you need a dry powder instead of a dispersion, a jet mill is suitable, capable of producing particles in the few-micron range without thermal damage. Key things to focus on: high energy density, fine grinding media (e.g. zirconia beads), good temperature control, and correct dispersants - these often matter more than the mill itself for achieving true transparency.

    in reply to: why tertiary winding in power transformer? #332147

    A tertiary winding is an additional winding on a power transformer used for several purposes. It can provide a path for zero sequence currents to balance unbalanced loads, support connection of auxiliary loads, supply station service or feed harmonic filters. In some designs, a delta connected tertiary helps stabilize the system by absorbing third harmonic currents and improving voltage waveform. Tertiary windings can also be used to connect reactive compensation equipment or link different voltage levels without adding separate transformers.

    Transformers transfer apparent power. Losses depend on current and heating, independent of load power factor, so kVA rating is used.

    Utilities, industrial plants, renewable developers, data centers, rail, mining, oil & gas, and defense procure domestic transformer capacity.

    in reply to: Which companies produce power transformers in Turkey? #331889

    Turkey’s power transformer production is handled by domestic manufacturers and local branches of global OEMs that specialize in MV/HV equipment. These companies supply distribution transformers, substation units, and large power transformers for utilities, industry, and export. For SEO or market-mapping content, the question targets manufacturer portfolios, voltage classes, MVA ranges, and compliance with IEC/EN standards, rather than individual brand names, which change over time through mergers and acquisitions.

    Three-phase transformers are used throughout utility networks for bulk power transfer and in industrial facilities for large motor loads, VFD systems, compressors, refineries, steel mills, mining operations, and data center medium-voltage distribution.

    in reply to: How can you tell if a power transformer has failed? #331693

    Signs include oil leaks, overheating, abnormal noise, relay trips, insulation test failures, DGA changes, and visible damage.

    Reliability is achieved by controlled material selection, vacuum drying, oil filling, precision winding, OLTC design, and factory testing (ratio, impedance, losses, insulation, PD, and sometimes temperature rise). Accelerated aging tests, standards compliance, and type tests verify long-term performance.

    Oil sampling, bushing inspection, thermography, and tap changer maintenance mitigate hotspots, moisture, and contamination that degrade insulation.

    It relieves internal pressure during rapid gas generation from faults, preventing tank rupture and improving safety.

    in reply to: How is process control and automation handled on the CMM-G? #331089

    A dedicated controller manages automated valves, pumps, and process parameters in real time. It features automatic correction of oil flow in response to changing conditions like filter load or fill height, reducing operator intervention and ensuring consistent, repeatable maintenance quality with fewer manual adjustments.

    in reply to: What does a tap changer in a power transformer do? #331079

    It adjusts the turns ratio to regulate output voltage under varying load and grid conditions without interrupting service (in the case of OLTC).

    In TOR-5 the adsorbent is maintained based on actual moisture loading, not on a fixed calendar interval. Zeolite cartridges are normally regenerated by controlled heating and purging using dedicated regeneration equipment, and the same sorbent can be reused many times. Replacement is needed only when the zeolite loses capacity due to oil contamination or mechanical degradation. The main indication is rising outlet moisture or water activity despite normal operation, sometimes combined with increased pressure drop. In practice, trend of downstream moisture is a much more reliable end-of-life indicator than operating hours.

    Hyosung units serve Asian and global utility grids, steel plants, petrochemical clusters, shipyards, and large industrial consumers requiring MV/HV capacity.

    in reply to: Which utilities deploy Hitachi power transformers? #330817

    Hitachi/Hitachi Energy power transformers are deployed by transmission and distribution utilities, independent system operators, and large industrial utilities worldwide. They supply GSUs for generation plants, autotransformers for HV network interties, and substation step-down transformers. Their units are used in HVDC links, offshore wind connections, and large urban substations, where long service life, advanced monitoring, and proven IEC/IEEE compliance are critical procurement criteria.

    Heavy duty electrical applications using Hammond transformers include motor control centers in factories, large conveyors in mining, pumping stations in water and wastewater, and drives in steel and paper mills. They are also used in petrochemical plants, shipyards and transportation infrastructure where vibration, heat and electrical stress are significant. Dry type and encapsulated units from Hammond are popular in environments that demand fire resistance, low maintenance and compliance with strict safety and performance standards.

    The service life of the TOR-5 filter cartridges is not fixed by time, but mainly by oil cleanliness, particle load, and operating conditions. In stable transformers with clean oil, cartridges can often operate several months to a year before replacement. Their role is primarily to protect pumps and sensors, not deep purification. In dusty environments or after oil treatment, clogging can occur faster, so differential pressure and flow are better indicators of end of life than calendar time.

    In most cases, no special transformer redesign is required. TOR-5 is usually installed as an external system and connected to existing service points on the tank (typically oil valves/nozzles) for circulation and sampling, plus standard electrical connections for power and communications. What you may need is basic site preparation: suitable mounting space near the transformer, piping to the chosen oil ports, and sometimes adding a dedicated sampling/connection valve if the transformer doesn’t already have a convenient outlet/return point. But it’s generally a retrofit solution, not something that forces changes to the transformer’s internal design.

    in reply to: Which sectors use GE power transformers? #330696

    GE power transformers are used by transmission and distribution utilities, IPPs, industrial plants, large commercial campuses, rail and metro systems, and renewable projects worldwide. They appear in GSUs, grid autotransformers, substation step-downs, and distribution transformers. Sectors like oil and gas, mining, data centers, and heavy manufacturing rely on GE units for MV/HV interfaces where reliability, standardized testing, and long-term service support are critical.

    Core geometry, winding configuration, cooling system, dielectric clearances, OLTC requirements, losses, efficiency, noise, and cost are balanced to meet utility specifications and lifetime expectations.

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