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Matthew Johnson

Matthew Johnson

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Viewing 20 posts - 1 through 20 (of 67 total)
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  • in reply to: How are diesel polishing and purification systems designed? #335620

    A complete diesel polishing workflow starts with pre‑treatment to protect downstream polishing media: bulk coarser filtration and mechanical separators (coalescers or phase separators) remove free water and large particulates, and optional centrifuges handle emulsified water and very fine solids. That cleaned feed then goes through a polishing stage built as a multi‑column adsorption train where diesel passes sequentially through adsorption columns that strip unsaturated/aromatic hydrocarbons, asphalt‑resin substances and sulfur/nitrogen/acidic contaminants responsible for discoloration and degraded combustion properties. Together the staged filtration, coalescing/water separation and adsorptive polishing remove particulate matter, dissolve or adsorb chromophores that cause darkening, and eliminate dissolved/entrained water that promotes microbial growth and corrosion.

    Modern systems are designed to be modular and automated so you can scale capacity and tune operation to tank condition: automatic controls and real‑time monitoring of pressure drops, water sensors and sample quality let the controller switch flow paths, initiate sorbent regeneration cycles, or take columns offline for reactivation without interrupting service. Practical constraints to plan for are throughput dependence on feed quality (higher contamination lowers flow rates), and the need for periodic sorbent reactivation — many industrial adsorption systems allow in‑column reactivation (sorbent reclaimed by controlled thermal treatment) for hundreds of cycles. For reliable operation, monitor inlet/outlet samples and differential pressures, stage polishing after effective water removal, and schedule regenerations before column breakthrough to maximize run life and minimize downtime.

    in reply to: What is transformer oil reclamation? #333777

    You’re exactly right to focus on timing and integration: reclaiming oil is most cost‑effective when it’s part of a condition‑based maintenance program rather than a reactive fix. Use trending diagnostics — BDV (breakdown voltage), TAN, moisture content, particle counts, interfacial tension and DGA where available — to set action thresholds and schedule reclamation before irreversible degradation of the paper or runaway ageing occurs. That approach reduces unplanned outages, allows use of in‑service or on‑site reclamation units (so you can often avoid full outages), and stretches both fluid and transformer life while lowering disposal and replacement costs.

    Equally important are practical handling and storage steps to preserve reclamation benefits: isolate and filter oil during transfers, use clean hoses and dedicated pumps, store reclaimed oil in sealed, dry vessels (desiccant breathers or nitrogen blanketing where feasible), and avoid exposing oil to heat or moisture between treatments. Verify each job with pre‑ and post‑treatment tests (BDV, TAN, moisture, particle counts, and DGA when relevant) and keep records so you can refine treatment intervals. For fleet programs, combine portable reclamation units for spot work with higher‑capacity/regeneration systems for scheduled batch processing, and use online oil‑condition monitoring to trigger treatments proactively rather than waiting for failure.

    For efficient production of humic fertilizers from peat, leonardite, and vermicompost, I recommend alkaline extraction (KOH/NaOH) with process intensification using the GlobeCore AVS vortex layer device. AVS significantly increases extraction yield by activating particles in an electromagnetic vortex layer and accelerating mass transfer. A typical line is: mixing tank with alkali ? AVS (inline or recirculation) ? solid separation ? filtration ? concentration for liquid fertilizer or drying/granulation for dry product. AVS-100 or AVS-150 can be selected depending on capacity.

    Vector group classification tells you how the windings of a three phase power transformer are connected (delta, star, zigzag) and what phase shift exists between primary and secondary. This is critical for paralleling transformers, avoiding circulating currents, coordinating protection, and ensuring correct phase relationships in the network. Grid operators use vector groups to check compatibility when connecting transformers into existing systems and to select proper CT and relay settings. Using an incorrect vector group can cause unbalanced voltages, unwanted trips or even equipment damage.

    Pole-mounted distribution transformers are typically installed at a height of roughly 5 to 9 meters (16 to 30 feet) above ground level. The clearance depends on national electrical codes, voltage class, conductor sag, and safety requirements for pedestrian and vehicle traffic. The elevated position provides electrical insulation from the public and protects the transformer from accidental mechanical contact. Utilities may increase height in areas with higher trucks or agricultural equipment.

    in reply to: What determines power transformer winding configuration? #331959

    Winding configuration (delta, wye, zigzag, autotransformer, three-winding) is chosen based on system grounding requirements, voltage levels, fault currents, and harmonic performance. Utilities may require specific vector groups to manage phase shifts or parallel operation with existing units. Mechanical considerations, such as short-circuit withstand and ease of manufacturing, also play roles. The configuration affects impedance, zero-sequence behavior, and the ability to connect to particular network topologies in transmission or distribution systems.

    Power station transformers, especially generator step up units, are critical for converting generator output to the high voltages used on transmission lines. Their reliability directly affects the availability of generating units and thus grid stability. They must withstand thermal cycling, short circuit stresses and transient overvoltages for decades. High efficiency reduces station losses, and robust design ensures safe operation during faults and switching events. As a result, these transformers are engineered and maintained as key assets in any power plant.

    in reply to: What causes power losses in a transformer? #331512

    Power losses arise from core (iron) losses, copper (winding) losses, stray losses, and dielectric losses. Core losses include hysteresis and eddy currents due to alternating flux in the core. Copper losses are I²R heating in windings under load. Stray losses occur when leakage flux induces currents in structural parts, clamps, and tank walls. Dielectric losses occur in insulation and oil under electric stress. Together they reduce efficiency and generate heat that must be removed by the cooling system.

    Manufacturers perform routine tests (ratio, winding resistance, insulation resistance, tan-delta, impedance, no-load/load losses, induced and applied voltage withstand), type tests (lightning and switching impulse, temperature rise), and sometimes special tests (partial discharge, FRA, sound level, OLTC mechanical tests). Oil tests (BDV, moisture, DGA baseline) and leak checks are also carried out. Test reports are provided to utilities as part of FAT documentation before shipment.

    It includes winding symbols, vector groups, tap changer connections, CT/VT points, and terminal designations for electrical interpretation.

    In principle, yes – TOR-5 can be transferred from one transformer to another, but this is not its typical or most effective mode of use. The system is designed for permanent installation so that long-term trends and historical data are preserved. Moving it frequently breaks continuity, requires flushing, air removal, and re-commissioning each time, which reduces diagnostic value. Mounting on a wheeled trolley is technically possible for temporary campaigns or trials, but in practice portable analyzers are better suited for that role, while TOR-5 shows its real benefit in fixed installations on critical transformers.

    High-power units are used in steel mills, smelters, petrochemical sites, mining, pulp & paper, rail traction, and high-density data centers to feed MV/LV loads.

    The USB-2 emulsion systems provide continuous production at 2 and 8 m³/h with precision dosing and automatic control. Technical and price data will be included.

    The TOR-80 PC interface software supports custom voltage profiles and data logging. It operates on Windows 10+ with standard USB connection. A license key and installation package will be included.

    GlobeCore specializes in purification and regeneration of oils but does not perform hazardous waste disposal. We recommend contacting an industrial waste management company certified for oil and coolant disposal.

    Please specify the required capacity and voltage. GlobeCore manufactures transformer oil purification machines (CMM-series) ranging from 600 L/h to 12 000 L/h. A quotation will be prepared accordingly.

    in reply to: What are best practices for transformer maintenance? #325245

    Key practices include regular oil testing, purification, visual checks, and thermography. GlobeCore’s mobile oil service systems allow on-site oil processing – reducing downtime and ensuring reliability in critical power systems.

    It’s tested via BDV. If strength is low, GlobeCore dehydration and vacuum purification units can remove root causes like water and sludge, restoring the dielectric properties quickly and cost-effectively.

    in reply to: What is BP turbine oil and how is it maintained? #323868

    BP turbine oil is a mineral or synthetic lubricant designed for steam, gas, and aviation turbines. GlobeCore filtration systems clean and degas BP oils, ensuring they retain oxidation stability and cooling properties.

    Aviation turbine oil is synthetic or ester-based, built to withstand extreme heat and oxidation, while industrial turbine oils are typically mineral-based. GlobeCore systems treat both types, ensuring they stay clean and effective.

Viewing 20 posts - 1 through 20 (of 67 total)

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