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Matthew Johnson
Matthew Johnson
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September 3, 2026 at 5:59 am in reply to: What type of equipment would you recommend for drying and degassing the oil used #347570Matthew JohnsonMember
The CMM-1.0LT oil purification unit is an appropriate choice for CT‑tube oil drying and degassing: it uses thermal vacuum drying combined with staged mechanical filtration to remove dissolved moisture, entrained gases and particulates from insulating oil, restoring dielectric strength and improving high‑voltage insulation reliability. The unit draws oil through a coarse (~200 μm) prefilter into a heated vacuum tank where a two‑stage vacuum system (backing pump plus booster) strips moisture and gases, then returns oil through adjustable fine filters (0.3–5 μm); practical performance targets are about 1 m³/h capacity, outlet temperature ~55 °C, output pressure ~3 bar, heater power ≤12 kW on 380 V 3‑phase supply, with treated oil gas content typically ≤1.5% and moisture down to the order of 10 ppm.
If you have larger volumes or tighter purity targets, the CMM family is configurable to suit different throughput and cleanliness requirements; also plan a controlled vacuum oil filling/top‑up step after treatment to avoid reintroducing air and to ensure consistent dielectric performance in the CT/X‑ray tube high‑voltage system.
September 1, 2026 at 7:05 am in reply to: What equipment is required for water removal from Anticorit? #347493Matthew JohnsonMemberYour text is accurate: for refiltration and water removal from Anticorit lubricating oil the GlobeCore CMM-LT is the appropriate choice because it combines fine filtration with thermal‑vacuum dehydration, removing particulate matter, free and dissolved water and entrained gases while preserving oil performance and extending service life. In typical operation the unit will reduce moisture to very low ppm levels (effective down toward ~10 ppm when the starting moisture is not excessive), and models cover a range of throughputs so you can match capacity to your oil volume and processing schedule.
When selecting the exact model, first measure the oil’s water content and particle count and define your target cleanliness and flow rate. The CMM‑LT is recommended when moisture does not exceed about 100 ppm; for higher initial moisture or emulsions consider complementary or alternative GlobeCore solutions (coalescing/dewatering stages or higher‑capacity units such as CP‑130/CP‑260 or CMM‑CF configurations). For large throughputs or filtration‑only needs you can pair or replace with CFU/CF filtration units to focus on solid removal, but for combined dissolved‑water removal plus fine particle control the CMM‑LT with vacuum dehydration is the preferred configuration.
August 21, 2026 at 1:41 pm in reply to: What type of equipment would you recommend for drying and degassing the oil used #347277Matthew JohnsonMemberFor drying and degassing oil used in CT/X‑ray tubes I’d use a small-capacity oil purification unit that provides heat plus vacuum dehydration/degassing together with mechanical filtration — the CMM-0.4 or CMM-0.6 are specifically suited to X‑ray machine oil, removing dissolved moisture and gases and stripping particles to give the deep purification required for high-voltage insulation. After purification, use a dedicated vacuum oil filling/top‑up unit (UVD) for controlled, small‑volume vacuum filling of high‑voltage ports (typical workflows reference ~30 L preparation and ~4 L filling) to avoid entrapped air and ensure reliable dielectric performance.
If you need much higher throughput or are processing larger batches, step up to a CMM-15 degassing plant (about 15 m³/h capacity) which offers degassing, drying and filtration in a single unit. In all cases verify the oil’s moisture and dissolved gas content and perform a clean vacuum fill under controlled conditions to protect CT/X‑ray tube HV insulation and maximize reliability.
June 30, 2026 at 6:59 am in reply to: Transformer Oil Filtration and Vacuuming unit – Budgetary offer requests #345856Matthew JohnsonMemberThe pictured skid-mounted unit is exactly the type of portable oil degassing and vacuum treatment equipment used for on-site transformer servicing: compact enough for field deployment, it combines oil heating, mechanical filtration and vacuum degassing to remove moisture, dissolved gases and particulate contamination and restore dielectric strength. Models in this class are designed for single-pass dehydration/degassing without adsorbents, operate quietly, and are optimized for transformer maintenance where the asset cannot be moved, including work on OLTCs and HV switchgear.
When selecting a unit, match the required throughput and filtration rating to the transformer size and oil condition, and consider options such as additional vacuum pump capacity for direct transformer evacuation, inline moisture meters for process control, trailer mounting or climate-controlled operator enclosures, and remote monitoring for site convenience. Pre‑heating the oil to lower viscosity and doing oil sampling before and after treatment will ensure you reach target moisture and dielectric levels; if you want, provide the transformer oil volume, initial water content and preferred processing rate and I can prepare a budgetary configuration and quote.
April 20, 2026 at 6:42 am in reply to: We need equipment for cleaning oil in X-ray machine tubes. What solution is available? #343017Matthew JohnsonMemberYou’re absolutely right: for X-ray tube systems oil treatment is usually an ongoing reliability measure rather than a one-off fix. The compact geometry of tube housings concentrates contaminants and any ingress of moisture or gases quickly degrades dielectric strength, so many service workflows repeatedly reprocess the same oil volume to keep breakdown voltage and purity stable instead of doing full replacements. Combined treatment—vacuum dehydration/degassing plus fine mechanical filtration—targets the two main culprits (moisture and dissolved gases) while removing particulates that can initiate partial discharges, so it’s the preferred approach for preserving insulation performance in tight HV assemblies.
In practice that means sizing a compact purification unit to your throughput and pairing it with a vacuum filling/top-up station for controlled re‑filling. For small-service and laboratory work, a CMM-0.4/0.6 class purifier gives effective vacuum dehydration, degassing and fine filtration; the CMM-0.6 offers about 600 L/h for moderate in‑house workflows, and a small UVD vacuum filling unit is ideal for degassing and vacuum topping of compact HV ports. Targeting a post-treatment dielectric strength of at least 60 kV and ISO 14/12 cleanliness is a sensible acceptance criterion. Monitor oil condition by periodic BDV and contamination/ moisture checks and schedule reprocessing based on those results and operating hours; that combination of regular testing, vacuum dehydration and fine filtration will keep dielectric performance stable and reduce the risk of breakdowns in X‑ray high‑voltage sections.
Matthew JohnsonMemberYou’re right — dielectric strength (breakdown voltage, BDV) is determined by a tightly controlled test procedure, not a single casual measurement. In practice the oil sample is poured into a 500 cm³ measuring cell and placed between two polished electrodes (the standard gap is typically 2.5 mm), the temperature is stabilized (usually around 20 °C), and the tester applies a steadily increasing AC voltage until breakdown. Modern BDV testers (for example models that cover 60–100 kV and a ramp rate adjustable from about 0.5–10 kV/s, with microsecond shutdown after breakdown) automate the voltage ramp and record the breakdown point; portable field units can run the same standards and print results on site. Small deviations in sampling, contamination, air bubbles, electrode condition or spacing will skew the result, so follow the sampling, degassing and electrode-cleaning practices called out in standards such as IEC 60156 and its ASTM/VDE/IRAM equivalents.
Interpreting BDV requires context: repeat the test several times (commonly five readings) and use an average rather than a single number, because microscopic impurities cause scatter between breakdowns. A BDV value is a fast diagnostic indicator of oil condition but does not identify root causes. Always correlate BDV with moisture content, dissolved gas analysis (DGA), dielectric loss/tan δ and visual/chemical checks before deciding on maintenance actions. For routine field and laboratory work, use a compliant tester that supports the relevant standard, verify electrode spacing and cell cleanliness, avoid entrapped air in the sample, and keep records of temperature and test parameters so results are repeatable and comparable over time.
February 25, 2026 at 8:45 am in reply to: How are diesel polishing and purification systems designed? #335620Matthew JohnsonMemberA complete diesel polishing workflow starts with pre‑treatment to protect downstream polishing media: bulk coarser filtration and mechanical separators (coalescers or phase separators) remove free water and large particulates, and optional centrifuges handle emulsified water and very fine solids. That cleaned feed then goes through a polishing stage built as a multi‑column adsorption train where diesel passes sequentially through adsorption columns that strip unsaturated/aromatic hydrocarbons, asphalt‑resin substances and sulfur/nitrogen/acidic contaminants responsible for discoloration and degraded combustion properties. Together the staged filtration, coalescing/water separation and adsorptive polishing remove particulate matter, dissolve or adsorb chromophores that cause darkening, and eliminate dissolved/entrained water that promotes microbial growth and corrosion.
Modern systems are designed to be modular and automated so you can scale capacity and tune operation to tank condition: automatic controls and real‑time monitoring of pressure drops, water sensors and sample quality let the controller switch flow paths, initiate sorbent regeneration cycles, or take columns offline for reactivation without interrupting service. Practical constraints to plan for are throughput dependence on feed quality (higher contamination lowers flow rates), and the need for periodic sorbent reactivation — many industrial adsorption systems allow in‑column reactivation (sorbent reclaimed by controlled thermal treatment) for hundreds of cycles. For reliable operation, monitor inlet/outlet samples and differential pressures, stage polishing after effective water removal, and schedule regenerations before column breakthrough to maximize run life and minimize downtime.
Matthew JohnsonMemberYou’re exactly right to focus on timing and integration: reclaiming oil is most cost‑effective when it’s part of a condition‑based maintenance program rather than a reactive fix. Use trending diagnostics — BDV (breakdown voltage), TAN, moisture content, particle counts, interfacial tension and DGA where available — to set action thresholds and schedule reclamation before irreversible degradation of the paper or runaway ageing occurs. That approach reduces unplanned outages, allows use of in‑service or on‑site reclamation units (so you can often avoid full outages), and stretches both fluid and transformer life while lowering disposal and replacement costs.
Equally important are practical handling and storage steps to preserve reclamation benefits: isolate and filter oil during transfers, use clean hoses and dedicated pumps, store reclaimed oil in sealed, dry vessels (desiccant breathers or nitrogen blanketing where feasible), and avoid exposing oil to heat or moisture between treatments. Verify each job with pre‑ and post‑treatment tests (BDV, TAN, moisture, particle counts, and DGA when relevant) and keep records so you can refine treatment intervals. For fleet programs, combine portable reclamation units for spot work with higher‑capacity/regeneration systems for scheduled batch processing, and use online oil‑condition monitoring to trigger treatments proactively rather than waiting for failure.
Matthew JohnsonMemberFor efficient production of humic fertilizers from peat, leonardite, and vermicompost, I recommend alkaline extraction (KOH/NaOH) with process intensification using the GlobeCore AVS vortex layer device. AVS significantly increases extraction yield by activating particles in an electromagnetic vortex layer and accelerating mass transfer. A typical line is: mixing tank with alkali ? AVS (inline or recirculation) ? solid separation ? filtration ? concentration for liquid fertilizer or drying/granulation for dry product. AVS-100 or AVS-150 can be selected depending on capacity.
January 26, 2026 at 5:17 pm in reply to: Why is vector group classification important for power transformers? #332089Matthew JohnsonMemberVector group classification tells you how the windings of a three phase power transformer are connected (delta, star, zigzag) and what phase shift exists between primary and secondary. This is critical for paralleling transformers, avoiding circulating currents, coordinating protection, and ensuring correct phase relationships in the network. Grid operators use vector groups to check compatibility when connecting transformers into existing systems and to select proper CT and relay settings. Using an incorrect vector group can cause unbalanced voltages, unwanted trips or even equipment damage.
January 26, 2026 at 4:41 am in reply to: the transformer (grey box) on this power line is how far above the ground? #331973Matthew JohnsonMemberPole-mounted distribution transformers are typically installed at a height of roughly 5 to 9 meters (16 to 30 feet) above ground level. The clearance depends on national electrical codes, voltage class, conductor sag, and safety requirements for pedestrian and vehicle traffic. The elevated position provides electrical insulation from the public and protects the transformer from accidental mechanical contact. Utilities may increase height in areas with higher trucks or agricultural equipment.
January 26, 2026 at 2:54 am in reply to: What determines power transformer winding configuration? #331959Matthew JohnsonMemberWinding configuration (delta, wye, zigzag, autotransformer, three-winding) is chosen based on system grounding requirements, voltage levels, fault currents, and harmonic performance. Utilities may require specific vector groups to manage phase shifts or parallel operation with existing units. Mechanical considerations, such as short-circuit withstand and ease of manufacturing, also play roles. The configuration affects impedance, zero-sequence behavior, and the ability to connect to particular network topologies in transmission or distribution systems.
January 23, 2026 at 6:51 pm in reply to: Why are power station transformers essential for reliable high voltage energy conversion? #331520Matthew JohnsonMemberPower station transformers, especially generator step up units, are critical for converting generator output to the high voltages used on transmission lines. Their reliability directly affects the availability of generating units and thus grid stability. They must withstand thermal cycling, short circuit stresses and transient overvoltages for decades. High efficiency reduces station losses, and robust design ensures safe operation during faults and switching events. As a result, these transformers are engineered and maintained as key assets in any power plant.
Matthew JohnsonMemberPower losses arise from core (iron) losses, copper (winding) losses, stray losses, and dielectric losses. Core losses include hysteresis and eddy currents due to alternating flux in the core. Copper losses are I²R heating in windings under load. Stray losses occur when leakage flux induces currents in structural parts, clamps, and tank walls. Dielectric losses occur in insulation and oil under electric stress. Together they reduce efficiency and generate heat that must be removed by the cooling system.
January 23, 2026 at 2:44 am in reply to: Which tests do manufacturers of power transformers perform before shipping units to utilities? #331377Matthew JohnsonMemberManufacturers perform routine tests (ratio, winding resistance, insulation resistance, tan-delta, impedance, no-load/load losses, induced and applied voltage withstand), type tests (lightning and switching impulse, temperature rise), and sometimes special tests (partial discharge, FRA, sound level, OLTC mechanical tests). Oil tests (BDV, moisture, DGA baseline) and leak checks are also carried out. Test reports are provided to utilities as part of FAT documentation before shipment.
January 22, 2026 at 5:21 am in reply to: What does a power transformer schematic diagram typically include? #331162Matthew JohnsonMemberIt includes winding symbols, vector groups, tap changer connections, CT/VT points, and terminal designations for electrical interpretation.
January 21, 2026 at 10:29 am in reply to: Can TOR-5 be transferred from one transformer to another? Can it be installed on a wheeled trolley? #330868Matthew JohnsonMemberIn principle, yes – TOR-5 can be transferred from one transformer to another, but this is not its typical or most effective mode of use. The system is designed for permanent installation so that long-term trends and historical data are preserved. Moving it frequently breaks continuity, requires flushing, air removal, and re-commissioning each time, which reduces diagnostic value. Mounting on a wheeled trolley is technically possible for temporary campaigns or trials, but in practice portable analyzers are better suited for that role, while TOR-5 shows its real benefit in fixed installations on critical transformers.
January 21, 2026 at 6:39 am in reply to: Where is a high power transformer used in industrial environments? #330813Matthew JohnsonMemberHigh-power units are used in steel mills, smelters, petrochemical sites, mining, pulp & paper, rail traction, and high-density data centers to feed MV/LV loads.
November 12, 2025 at 8:46 pm in reply to: Need pricing for USB-2 bitumen emulsion units of 2 m³/h and 8 m³/h capacity. #327657Matthew JohnsonMemberThe USB-2 emulsion systems provide continuous production at 2 and 8 m³/h with precision dosing and automatic control. Technical and price data will be included.
November 11, 2025 at 11:51 am in reply to: Already using a TOR-80 tester and would like to connect it to a PC for custom testing profiles. Need software details and system requirements. #327500Matthew JohnsonMemberThe TOR-80 PC interface software supports custom voltage profiles and data logging. It operates on Windows 10+ with standard USB connection. A license key and installation package will be included.
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